Part of the New Holland Repair Manuals.
Fits one machine and fits it completely: the New Holland LM732 repair manual PDF, factory publication 87474474B, gives you 405 pages of workshop procedure for the LM732 telescopic handler. Circuit diagrams map starting, transmission, boom control, stabiliser, and the SAR anti-tipping system connector by connector, while hydraulic schematics trace the steering and telescopic boom circuits from pump to cylinder. The powershift gearbox claims the largest share of the book, running from modulating valve operation through full transmission overhaul and pressure testing at the marked test points. Set clutch engagement pressure between 16.5 and 19.5 bar, then check clutch piston to steel separator disc clearance against the 1.22 to 2.74 mm limit before you button it up. A handler parked over a fault code is a lift you're paying someone else to make. Bookmarked and text searchable, this PDF puts the right diagram two clicks from the cover.
What's Inside This New Holland LM732 Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| General | 8-29 | Safety Rules, Product Identification, Environmental Considerations, Maintenance Techniques |
| Engine | 30-69 | Main Engine Specifications, Removal and Installation of Engine and Radiator, Troubleshooting, Tightening Torques, Special Tools |
| Powershift Gearbox | 70-173 | Transmission Assembly, Drop Box Assembly, Operation of Gearbox, Transmission and Hydraulic Oil Circuit Diagrams, Operation of Modulating Valve |
| Front Axle | 174-235 | Technical Data, Description, Operation, Troubleshooting, Wheel Toe-In Check, Component Overhaul, Front Axle Removal Procedure, Front Axle Overhaul |
| Rear Axle | 236-247 | Technical Data, Description, Operation Diagram, Component Overhaul, Rear Axle Removal Procedure, Overhaul, Special Tools |
| Braking System | 248-261 | Service Brakes, Parking Brake, Brake Disc Adjustment, Troubleshooting, Brakes Disassembly |
| Hydraulic System | 262-315 | Technical Data, Steering System Hydraulic Circuit, Description and Operation, Introduction, Steering Valve, Telescopic Boom Hydraulic Circuit, Component Operation, Hydraulic Pump |
| Electrical System | 316-387 | Electrical System - General (Electrical Equipment Specifications, Electrical System and Fuses, Controls and Instruments, Sar - Anti-Tipping System, Bulb Replacement, Protecting the Electrical Systems During Charging or Welding, Starting the Machine Using Jump Leads, Temporary Wiring Repairs, Fault Finding) |
| Air Conditioning System | 388-405 | Fault Finding |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Type of battery | 12 volt negative earth | p. 316 |
| Battery capacity | 105 Ah | p. 316 |
| High pressure oil | 16.5 - 19.3 bar | p. 103 |
| Oil at engagement pressure | 16.5 - 19.5 bar (240 - 280 psi) | p. 103 |
| Clearance between clutch piston and steel separator disc | 1.22-2.74 mm | p. 113 |
| Regulator sleeve tightening torque | 61-68 Nm | p. 113 |
| Engine Power | 74 kW | p. 3 |
| Maximum Capacity | 4000 kg | p. 3 |
| Engine Oil Capacity | 7.6 litres | p. 29 |
| Hydraulic System Oil Capacity | 110 litres | p. 29 |
| Engine Coolant Capacity | 17 litres | p. 29 |
| Main System Hydraulic Pressure | 245 bar | p. 27 |
New Holland LM732 Common Problems This Manual Covers
New Holland LM732 engine overheating under load, coolant temperature gauge climbing fast
Check coolant level cold and top up; the system holds 17 litres. Blow out the radiator and cooling pack from the fan side with compressed air. Inspect fan belt tension and thermostat operation using the engine troubleshooting steps starting on page 52. Persistent overheating with a clean pack points to hydraulic oil heat loading the cooler.
Manual Section: Engine Troubleshooting p. 52Hydraulic filter restriction, boom slow to lift and oil running hot
Replace the hydraulic filter element first; a restricted element starves the pump long before the oil is worn out. Drain and refill with clean oil if it smells burnt; the system takes 110 litres. Test main relief pressure against the 245 bar spec on page 27, then check pump condition in the hydraulic system section starting on page 262.
Manual Section: Hydraulic System p. 262No drive in either direction, shuttle lever dead, engine runs fine but machine won't move
Test clutch engagement pressure at the gearbox test port; the spec is 16.5 to 19.5 bar (240 to 280 psi), chart on page 103. Low pressure points to charge pump wear or a sticking modulating valve. Check the shuttle solenoid valves for voltage at the connectors; when refitting cartridges, torque them to 22 to 27 Nm per page 113.
Manual Section: Powershift Gearbox p. 103Intermittent no start when hot, cranks strong but won't fire until it cools down
Check battery voltage and connections first; the machine runs a 12 volt negative earth system with a 105 Ah battery, specs on page 316. Slow cranking often masks as a fuel problem. Then read out throttle sensor codes 1025 or 1031, bleed the fuel system, and inspect the injection pump supply line for air leaks.
Manual Section: Electrical System p. 316Brake pedal soft and machine creeps on slopes with parking brake set
Adjust the brake discs per the procedure in the braking section starting on page 248. Inspect for oil at the axle breather, a sign of internal seal leakage wetting the discs. If you pull wheels to reach the brakes, torque wheel nuts to 540 Nm on refit, spec listed on page 27.
Manual Section: Braking System p. 248Frequently Asked Questions
What are the torque specifications for the New Holland LM732 wheel nuts?
The tightening torque for the wheel nuts on the New Holland LM732 is 540 Nm. p. 27
How do I clear the New Holland LM732 service light or alarm?
The alarm or warning is displayed on the panel until the condition is restored. If the fault condition is no longer present, the system automatically goes back to the operative mode. p. 340
What is the torque specification for the engine mounting bolts on the New Holland LM732?
When refitting the engine-transmission assembly, the nuts and bolts securing the engine to the mountings must be tightened to 120 Nm. p. 50
What is the correct engine oil capacity for the New Holland LM732?
The engine oil capacity for the F4GE9484 engine, including the engine oil filter, is 7.6 litres. p. 29
What is the procedure for bleeding air from the engine cooling system?
After filling, start the engine and run on idle for at least five minutes. Close the expansion tank cap securely and increase engine revolutions to warm the coolant until the thermostat opens, which takes about 15 minutes. p. 51
Do I get instant access to this New Holland LM732 Repair Manual?
Immediate download of the complete 405-page searchable Repair Manual. Access it on any device, from a laptop at your desk to a phone in the field.
Can I print specific sections of this New Holland LM732 Repair Manual?
Yes, print as many copies as you want, and there are no restrictions. Many mechanics print the section they need and bring it to the shop floor.
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