Part of the Yanmar Repair Manuals.
Set a gauge on the P1 port of an SV100-1 with a soft boom and you need one number before anything else: the relief pressure the pump is supposed to hit. That figure, along with valve clearances, crawler wear limits, and torque tables, is what this 780-page Yanmar factory service manual (publication 0BKB6-G10102) puts in front of you.
It covers the SV100-1 excavator built from 2010 to 2011 with the 4TNV98T-ZSBV1 engine, in dedicated sections for the engine, the hydraulic system and hydraulic equipment, service standards for both rubber and steel crawlers, adjustment and repair, and troubleshooting.
Every hour this machine sits with weak breakout force or a slipping track is an hour the crew stands around it. With 262 bookmarks and a searchable text layer, the PDF takes you from symptom to spec to the correct part the first time, on a shop screen or printed at the bench.
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| General Cautions for Maintenance Work | 11-24 | Correct Work, Safety Precautions, Preparations, Cautions for Disassembly and Reassembly, Cautions for Removal and Installation of Hydraulic Equipment |
| Technical Data | 25-40 | Specifications, Outline Drawing and Working Area (Quick Coupler, W/O Quick Coupler), Weight List of Main Parts, Lifting Capacity List (SV100-1: Quick Coupler |
| Service Standards | 41-64 | Machine Performance, Engine, Undercarriage (Rubber Crawler Specifications, Steel Crawler Specifications, Common Specifications of Steel & Rubber Crawlers), Controls |
| Engine | 65-246 | |
| Hydraulic System | 247-278 | |
| Hydraulic Equipment | 279-540 | |
| Adjustment and Repair | 541-726 | |
| Periodic Inspection and Servicing | 727-730 | |
| Fuel, Lube Oil and Grease Recommended | 731-734 | Fuel, Lube Oil and Grease Recommended |
| Troubleshooting | 735-774 | |
| Reference Data | 775-780 |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Tightening torque for Travel motor × Track frame bolts | 195.3 to 224.2 ft•lbf (264.8 to 304 N•m) | p. 60 |
| Tightening torque for Swing motor × Turning frame bolts | 195.3 to 224.2 ft•lbf (264.8 to 304 N•m) | p. 60 |
| Tightening torque for parallel pipe thread G (PF) 1/8 | 10.1 to 12.3 ft•lbf (13.7 to 16.7 N•m) | p. 64 |
| Tightening torque for Cooling water hose (Hose clip 48) | 1.8 to 2.5 ft•lbf (2.5 to 3.4 N•m) | p. 59 |
| System relief set pressure (P1, P2) | 3982 PSI (27.5 MPa) | p. 28 |
| Engine Rated Output | 73.3 HP/2200 rpm (54.7 kW/2200 rpm) | p. 31 |
| Engine Compression Pressure | 497.7 PSI (3.4 MPa) at 250 rpm | p. 31 |
| Intake Valve Clearance (Cold engine) | 0.0059 to 0.0098 in. (0.15 to 0.25 mm) | p. 32 |
| Fuel Injection Valve Opening Pressure | 3132 to 3277 PSI (21.6 to 22.6 MPa) | p. 51 |
| Hydraulic Oil Tank Capacity | 30.38 Gals (115 L) | p. 30 |
| Control Valve System Relief Set Pressure (P1, P2) | 3982 PSI (27.5 MPa) | p. 28 |
| Swing Speed | 9.2 rpm | p. 28 |
