Part of the Case Repair Manuals.
The Carraro TLB1 power shuttle gets two chapters. The first covers the specification, the stall test and check sheet, supply pump flow and relief pressure, and the 2WD and 4WD pressure tests. The second covers the external controls, the internals and the torque converter. Regulated clutch pressure is 1103 - 1303 kPa (160 - 189 psi) at 900 - 2200 RPM, on page 231.
The rest of the 570T is covered too. That includes the mechanical S8000 engine with its Bosch VE pump, both axles, brakes, loader and backhoe hydraulics, Danfoss steering, cab climate and electrical schematic sheets 01 to 18. The book is part number 47576089, printed June 2014. The stall test check sheet is on page 236 and the hydraulic schematic is on page 638.
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction | 1-32 | Safety Rules, Basic Instructions, Fuse and Relay Locations, Shop and Assembly, Minimum Tightening Torques for Normal Assembly, Standard Torque Data for Hydraulics, Abbreviations, Capacities |
| Engine: Block, Head and Crankshaft | 33-123 | S8000 Engine Specification and Tightening Torques, Sealants, Special Tools, Crankcase Specification, Static Description, Engine Remove and Install, Engine Troubleshooting, Pan and Covers, Valve Drive and Gears, Cylinder Heads, Connecting Rods and Pistons, Crankshaft and Flywheel |
| Engine: Fuel, Air, Cooling and Lubrication | 124-222 | Pump Drives, Fuel Tanks, Lift Pump and Lines, Fuel Injection System and Injection Pump Timing, Throttle Linkage, Turbocharger and Lines, Intake and Exhaust Manifolds and Muffler, Engine Cooling System, Engine Lubrication System, Aftercooler |
| Power Shuttle Transmission | 223-333 | Mechanical Transmission Lubrication System, Carraro TLB1 Power Shuttle Transmission Specification, Stall Test and Check Sheet, Supply Pump Flow and Relief Pressure Test, Transmission Remove and Install, 2WD and 4WD Pressure Tests, Troubleshooting |
| Transmission Controls, Internals and Torque Converter | 334-428 | Power Shuttle Transmission External Controls, Internal Components Disassembly and Assembly, Torque Converter |
| Front Axle System | 429-520 | Powered Front Axle Specification, Front Bevel Gear Set and Differential, Final Drive Hub, Steering Knuckles and Shafts, Non-Powered Front Axle, Front Axle Troubleshooting |
| Rear Axle System | 521-598 | Powered Rear Axle Specification and Torque Values, Rear Bevel Gear Set and Differential, Final Drive Hub and Shafts, Rear Axle Troubleshooting |
| Brakes and Controls | 599-628 | Hydraulic Service Brakes Specification, Brake Disks, Parking Brake or Parking Lock |
| Hydraulic Systems, Pump and Main Control Valve | 629-689 | Cylinder Specification and Working Pressure, Hydraulic Schematic, Steering Relief Valve Pressure Check, Pump Flow Test, Main System Pressure Test, Loader and Backhoe Circuit Testing, Reservoir, Cooler and Filters, Fixed Displacement Pump, Main Control Valve |
| Front Loader Hydraulics | 690-723 | Front Loader Hydraulic System Control Valve, Loader Arm Hydraulic System, Loader Bucket Hydraulic System Cylinders |
| Backhoe Hydraulics | 724-773 | Excavator and Backhoe Hydraulic Controls and Valve, Boom, Dipper, Backhoe Bucket and Swing Arm Hydraulic Systems and Cylinders |
| Hydraulic Systems Generic Sub-Group | 774-798 | Slew and Lift Cylinder Disassembly, Inspection and Assembly, Internal Leakage Check Points, Cylinder Troubleshooting for Rod Seal Leakage, Internal Leakage, Scored Tube, Bent Piston Rod and Plating Defects |
| Frames and Ballasting | 799-808 | Stabilizers |
| Steering | 809-854 | Steering Control, Danfoss Steering Unit Specification and Hydraulic Connection Torques, Hydraulic Control Components, Steering Relief Valve, Steering Cylinders and Tightening Torques |
| Wheels | 855-874 | Front Wheels, Rear Wheels, Tire Sizes, Inflating Pressures and Wheel Nut Torques |
| Cab Climate Control | 875-916 | Heating, Air Conditioning Specification, Evacuation and Recharging, Compressor, Condenser and Evaporator |
| Electrical: Harnesses and Component Diagrams | 917-1092 | Harness and Connector List, Component Diagrams 00 to 40 |
| Electrical: Schematic Sheets, Starting, Alternator and Wiper | 1093-1156 | Electrical Schematic Sheets 01 to 18 for Charging, Starting, Grounding, Engine Control, Lighting, Instrument Cluster and HVAC Circuits, Component Identification, Engine Starting System, Alternator, Wiper and Washer System |
| Front Loader and Bucket | 1157-1172 | Loader Arm, Loader Bucket |
| Booms, Dippers and Buckets | 1173-1198 | Boom Pivoting Support, Boom, Dipper Arm |
| Platform, Cab, Bodywork and Decals | 1199-1235 | Cab, Cab Doors and Hatches, Cab Glazing, Engine Hood and Panels |
| Special Tool Index | 1236-1243 | Index of Special Tools by Part Number |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Engine | S8000, 4 cylinder turbo charged and after cool diesel | p. 47 |
| Rated power (570T) | 63 kW (86 Hp) | p. 231 |
| Injection pump | BOSCH VE4/12F1100LV1693, firing order 1-3-4-2 | p. 140 |
| Injector pressure setting | 260 - 268 Kg/cm² (3698 - 3812 psi) | p. 140 |
| Engine oil | API CI4, SAE 15W-40, 11.00 l (2.91 US gal) | p. 30 |
| Coolant | 20 l (5.28 US gal) | p. 30 |
| Transmission oil 2WD / 4WD | SAE 15W30, 16.00 l (4.23 US gal) / 18.50 l (4.89 US gal) | p. 30 |
| Rear axle oil | SAE 30, 17.10 l (4.52 US gal) | p. 30 |
| Hydraulic oil | ISO VG-68, tank 65 l (17.17 US gal), total 130 l (34.34 US gal) | p. 30 |
| Transmission | CARRARO TLB1 power shuttle, 4 forward and 4 reverse | p. 231 |
| Torque converter stall speed | 2000 - 2150 RPM | p. 236 |
| Cylinder working pressure | 210 bar (3045 psi) | p. 632 |
| Steering relief pressure check | 140 - 145 bar (2030 - 2102 psi) | p. 641 |
| Steering unit | DANFOSS PN 1119195, relief 140 bar (2030 psi) | p. 818 |
| Cylinder head capscrews | 40 N·m (354 lb in) + 130°±5 + 140°±5 | p. 36 |
| Wheel nuts front / rear | 196 N·m (145 lb ft) / 490 N·m (361 lb ft) | p. 870 |
