Part of the Case IH Repair Manuals.
All 1,400 pages of this Case IH D35 repair manual PDF (OEM #87622995) cover one tractor family: the D35, DX35, D40, DX40, and D45 compact tractors. Inside, you get complete hydraulic schematics tracing fluid through the hydrostatic transmission, HPL control valve, and remote valve circuits, plus full wiring diagrams for both D and DX series harnesses. Every system section pairs a troubleshooting chart with step-by-step overhaul procedures: engine, clutch, 12 x 12 and HST transmissions, PTO, steering, brakes, climate control, and platform. Set fuel injector injection pressure to 147 bar (2150 psi); torque your hydraulic pump retainers to 22-28 N·m (16-20 ft. lbs.). Your machine is down and the dealer quote just landed. Jump to any system with bookmarks, open it on your tablet at the tractor, and get back to work.
What's Inside This Case IH D35–DX45 Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 55-100 | Introduction, Safety, Technical Information, Safety Precautions, Safety Decals -- D35, D40, D45, Instruction Decals -- D35 |
| Engine | 101-254 | Compression Test and Tools, Cylinder Head and Valve Train Components, Cylinder Block Assembly, Separating the Tractor at the Clutch Housing/Engine -- 12 X 12 Transmission (Removal) |
| Clutch | 255-284 | Bolt Torques, Clutch (Removal, Inspection, Assembly, Attaching the 12 X 12 Transmission to the Engine) |
| Transmission | 285-358 | Cross Section -- 12 X 12 Transmission, Powerflow, Separating the Tractor at the Clutch Housing/Engine (Removal), Clutch Housing (Disassembly), Main Transmission |
| Driveline | 359-368 | Front Wheel Drive Take Off Gearbox, Lubrication, Bolt Torque Specifications, Troubleshooting, Special Tools, Overhaul (Front Wheel Drive Take Off Gearbox) |
| FWD Front Axle | 369-394 | Front to Rear Axle Ratio, Lubricate Every 50 Hours -- Standard FWD, Gear Reduction Drop Box (Disassembly) |
| Differential, Rear Axle | 395-426 | Differential, Differential Lock, Rear Axle, Final Pinion (Removal, Disassembly, Inspection, Assembly, Installation), Bolt Torque Specifications, Specifications, Special Tools |
| Hydrostatic Transmission | 427-510 | Oil Flow (Neutral Position, Forward Position, Reverse Position), Variable Displacement Pump, Two Position Displacement Motor, Hi/Lo Speed Control/Control Pod, Foot Control Pedals |
| Power Take-Off (PTO) Systems | 511-590 | PTO Hydraulic System, PTO Clutch, Rear PTO (Power Flow: 12 X 12 Synchronized Shuttle Shift Transmission, Hydrostatic Transmission) |
| Brakes | 591-602 | Parking Brake, Bolt Torque Specifications, Specifications, Overhaul (Brakes) |
| Hydraulic System | 603-680 | Combination System Relief -- Diverter Valve Manifold Assembly, Control Valve Assembly, Fluid Flow (Neutral Position, Raising Position, Lowering Position) |
| Steering | 681-726 | Steering Cylinders, 2WD and FWD, Power Steering Operation -- 2WD and FWD (Fluid Flow -- Neutral Position), Fluid Flow -- Left Turn, Fluid Flow -- Right Turn |
| Wd Front Axle | 727-740 | Bolt Torque Specifications, Troubleshooting, Specifications, Overhaul (Front Axle: Removal, Disassembly, Inspection, Assembly, Installation) |
| Climate Control | 741-816 | Description and Operation (Compressor, Condenser, Evaporator, Expansion Valve, Receiver/Drier, Heater, Heater System, HVAC Control Panel, Cab Air Filter, Compressor Protection Switches, Component Location, Cab Roof) |
| Electrical System | 817-1294 | Wiring Harnesses (Grounds), Electrical System Components (Battery, Checking the Electrolyte Level, Battery Removal, Battery Installation), Main Fuse (Replacement), Fuse Block |
| Platform | 1295-1400 | Hood (Removal, Installation), Rear Hood Side Panels (Removal, Dash Console (Removal |
Every system also includes operation.
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| All Models | ||
| Hydraulic Pump Capacity | 37.1 lpm (9.8 gpm) | p. 606 |
| Hydraulic Pump Retainers Torque | 22 - 28 N⋅m (16 - 20 ft. lbs.) | p. 607 |
| Fuel Injector Injection Pressure | 147 bar (2150 psi) | p. 219 |
| Fuel Injector Nozzle Type | Throttle | p. 219 |
| Air Filter Replacement | Inspect and replace air cleaner if necessary | p. 119 |
| Hydraulic Power Loss Symptom | Implement fails to lift when lever is in raised position | p. 623 |
| Fuel Tank Capacity | 54.5 liters (13 U.S. gals.) | p. 72 |
| Radiator Cap Pressure | 0.9 bar (13 psi) | p. 73 |
| Rear Axle & Transmission (Includes Hydraulics) Capacity | 36 liters (9.2 U.S. gals.) | p. 72 |
| D35/D40 | ||
| Clutch Plates Outside Diameter, D35/D40 | 240 mm (9.4 in.) | p. 257 |
| D45 | ||
| Clutch Plates Outside Diameter, D45 | 260 mm (10.24 in.) | p. 257 |
| D35, DX35 | ||
| Engine Gross Horsepower | 26.1 kw (35.0) | p. 72 |
