Part of the JCB Repair Manuals.
Looking for the factory procedures to keep your 1996 FASTRAC 1115, 1115S, 1125, and 1135 running hard? This 562-page JCB 1135 service manual pdf (OEM #9803/8010) breaks down the complete transmission, hydraulic, and suspension systems. Inside, you get complete wiring diagrams with harness connector details, full hydraulic schematics for the front axle steering, and heavy-duty troubleshooting charts. Open up the transmission section for step-by-step rebuild procedures covering the main drive clutch servo and PTO splitter gearbox. Lock down the front footbrake caliper mounting bolts to exactly 475 Nm and torque the heavy wheel nuts to 500 Nm before rolling it out of the bay. Stop wasting hours hunting down obscure air-assisted range change faults. Grab this bookmarked download, open it on your shop tablet, and get the tractor back in the dirt.
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 1-19 | Service Tools, Service Tools - Transmission |
| Care & Safety | 20-28 | Operating Safety, Maintenance Safety |
| Optional Equipment | 85-93 | Flow Regulator |
| Body & Framework | 94-111 | Direct Glazing, Air Conditioning/Heater System, Air Conditioning/Heater System - Component Removal and Replacement |
| Electrics | 112-208 | Technical Data, Test Methods, Wiring Diagrams, Wiring Diagrams - Harness Connectors, Wiring Diagrams - Fuse B5 - Head Light Flash |
| Controls | 209-247 | Throttle Controls, JCB Selectronic System (Air Assisted Range Change), JCB Selectronic System (Air Assisted Range Change) - Operation |
| Hydraulics | 248-306 | Schematic Circuit, External Hydraulics/Draft Control, Pump - Suspension and Front Axle Steering, Pump - External Hydraulics and Transmission |
| Transmission | 307-434 | Fault Finding, Valves, Main Drive Clutch Servo, Gearbox Assembly, PTO Clutches, PTO/Splitter Gearbox, PTO/Splitter Gearbox - Splitter Clutches |
| Brakes | 435-488 | Service Brakes (Machines to Serial No. 737000), Fault Finding (Machines to Serial No. 737000), Fault Finding (Machines to Serial No. 737001), Foot Brake Calipers |
| Steering | 489-532 | Steering System Description, Steering System Description - Front Axle Steering Operation 1 - Neutral (Machines to Serial No. 737000) |
| Suspension | 533-556 | Front Suspension, Rear Suspension |
| Engine | 557-562 | Engine Unit |
Documents This Manual Refers To
The manufacturer cites these publications by number. We carry them:
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Fault clearing procedure | Switching the ignition from OFF to ON and then carrying out the System Activation Procedure | p. 303 |
| Wheel nut torque setting | 500 Nm (51.0 kgf m, 370 lbf ft) | p. 64 |
| Metric Grade 8.8 Bolts (general) | M5: 7 Nm (0.7 kgf m, 5 lbf ft); M6: 12 Nm (1.2 kgf m, 9 lbf ft); M8: 28 Nm (3.0 kgf m, 21 lbf ft); M10: 56 Nm (5.7 kgf m, 42 lbf ft); M12: 98 Nm (10 kgf m, 72 lbf ft); M16: 244 Nm (25 kgf m, 180 lbf ft); M18: 350 Nm (36 kgf m, 258 lbf ft); M20: 476 Nm (48 kgf m, 352 lbf ft); M24: 822 Nm (84 kgf m, 607 lbf ft); M30: 1633 Nm (166 kgf m, 1205 lbf ft); M36: 2854 Nm (291 kgf m, 2105 lbf ft) | p. 6 |
| Bell housing bolts | 56 Nm (5.7 kgf m, 41.3 lbf ft) | p. 562 |
| Footbrake Calipers mounting bolts (front) | 475 Nm (48.4 kgf m, 350 lbf ft) | p. 450 |
| Footbrake Calipers mounting bolts (rear) | 250 Nm (25.5 kgf m, 184 lbf ft) | p. 450 |
| Engine Oil Capacity | 16.5 Litres | p. 31 |
| Hydraulic System Capacity | 75 Litres | p. 31 |
| ROPS Structure Mounting Bolts Torque | 375 Nm | p. 43 |
| Main Relief Valve Pressure (Hydraulics) | 210 bar | p. 250 |
| Brake System Operating Pressure (hydraulic) | 140 - 160 bar | p. 437 |
| Parking Brake Minimum Permissible Lining Thickness (Item 8) | 1 mm | p. 437 |
