Part of the New Holland Repair Manuals.
Electrical faults are the hardest thing to chase on a round baler, which is why the New Holland BR560A Combi, BR560 Combi repair manual PDF goes deep on the electrical power system before working through hydraulics, PTO drive, brakes, and the whole crop processing train: 702 pages under OEM ID 87617378. Wiring harness schematics trace every circuit from the fuse and relay box out to the wrapper and rear light connectors, and a fault code index pairs each code with a diagnostic procedure, so you finish with a repair, not a theory. Hydraulic schematics map the manifold block cartridges the same way. Set the cutout clutch to 1700 Nm (1253.9 lb ft) and confirm system pressure sits between 150 and 210 bar (2175 to 3045 psi). A half wrapped bale and no spec in reach costs you a dry afternoon. Bookmarked and text searchable, this PDF gets your baler rolling in the windrow again.
What's Inside This New Holland BR560A Combi, BR560 Combi Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction | 1-22 | Foreword, Safety Rules, Torque, Consumables, Product Identification |
| Secondary Hydraulic Power System | 23-62 | Manifold Block Cartridges, Hydraulic Schema, Manual Intervention, Oil Flow Interrupted Alarm, Visual Inspection |
| Electrical Power System | 63-208 | Diagnostic Process, Fault Code Index, Fuse and Relay Box, Connector Diagrams, Wiring Harness Schematics |
| Lighting System | 209-212 | Wrapper Circuit, Rear Lights Connector |
| Electronic System | 213-222 | Monitor General Specification, Software Specification, Monitor and Diagnostics, Electrical Schema |
| Fault Codes | 223-312 | Fault Code Index, Diagnostic Procedures, Troubleshooting, Sensor Settings |
| Lubrication System Oiling | 313-324 | Automatic Chain Oiler, Oil Flow Rate, Pump Removal and Installation, Troubleshooting |
| Power Production | 325-334 | PTO Power in |
| Power Train | 335-378 | Process Drive |
| Travelling | 379-438 | Towed Vehicle Axle Tandem Axle, Parking Brake Mechanical, Pulled-Type Vehicle Brake Hydraulic, Pulled-Type Vehicle Brake Pneumatic, Wheels and Tracks Wheels |
| Body and Structure | 439-448 | Frame |
| Crop Processing | 449-702 | Picking Picking Up, Feeding Round Baler Feeding, Feeding Rotor Feeding, Chopping Crop Cutter, Pressing Round Chain Pressing, Wrapping and Tying Net/Film Wrapping |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Minimum pressure | 150 bar 2175 psi | p. 20 |
| Maximum pressure | 210 bar 3045 psi | p. 20 |
| Reel guard diameter | 356 mm (14.0 in) | p. 454 |
| Feed rotor width | 140 cm (55 in) | p. 454 |
| Excessively bent bars deflection | 20 mm (0.787 in) | p. 565 |
| Floor roll shaft centering distance | 79 mm (3.1 in) | p. 603 |
| Floor roll drive chain spring length | 358 mm +/- 2 (14.1 in +/- 0.078) | p. 604 |
| Net roll width | 1200-1300 mm (47-51 in) | p. 619 |
| Net roll diameter | 340 mm (13.4 in) | p. 619 |
| Duckbill insert position distance X | 110 mm (4.33 in) | p. 629 |
| Duckbill recall spring eyebolt length L | 70 mm (2.75 in) | p. 629 |
| Main drive chain (left side) length | 2591 mm | p. 341 |
New Holland BR560A Combi, BR560 Combi Common Problems This Manual Covers
New Holland BR560A Combi pickup plugs in heavy windrows, rotor jams at the stuffer inlet
Check pick-up tine ground clearance first, then set the tines 30 mm (1.181 in) above the ground on page 466 and drop the windguard so heavy crop feeds flat into the rotor. Inspect the pick-up drive chain tension spring; compressed length should measure 70 mm plus or minus 2 mm per page 460.
Manual Section: Picking Up Troubleshooting p. 466PTO clutch slips and ratchets after striking a rock, baler drive stops under load
Clear the rock or wad from the rotor and pickup before touching the driveline. Test the PTO torque limiter; the clutch torque setting is 1700 Nm (1253.9 lb ft), covered on page 330. Retighten the cone clamp to 100 Nm (73.8 lb ft) minimum per page 331, then run the driveline empty to confirm the clutch holds.
Manual Section: PTO Power In Troubleshooting p. 330Net wrap misfeeds or tears at the duckbill, bales come out with loose wrap
Measure the duckbill insert position; it should enter the bale chamber at 110 mm (4.33 in) from the upper baffle plate edge, adjusted per page 629. Check the net tension secondary spring length at 190 mm (7.48 in) on page 630, then inspect the duckbill bushing and net rollers for wear before loading a fresh roll.
Manual Section: Crop Processing p. 629Bale density runs inconsistent from bale to bale, monitor reads full before the chamber packs
Test the bale density sensor with the chamber empty; the reading should sit at 0.35 V and climb to 2.8 to 3.05 V with a full chamber, checked against page 613. Replace worn take-up arm pivots and spring pins, then grease every tension pivot so the arms swing freely through their full stroke.
Manual Section: Crop Processing p. 613Main drive gearbox whines and runs hot after a few hours of steady baling
Drain the process drive gearbox and refill with 1.7 L of fresh oil; capacity is listed on page 342. Inspect the drained oil for metal flakes, which point to failing bearings inside. Check the left side main drive chain against its 2591 mm listed length on page 341 and replace it if stretched beyond that.
Manual Section: Process Drive Gearbox Troubleshooting p. 342Frequently Asked Questions
How do I calibrate the bale density sensor on a New Holland BR560A Combi?
To calibrate the bale density sensor, open the tailgate and place two 40 mm spacers on the density feeler rods. Lower the tailgate against the spacers, then use the IntelliView II monitor to select the calibration screen. Highlight the function to calibrate, press the enter button to confirm, and ensure a green tick appears on the screen. Finally, remove the spacers from the feeler rods. p. 613
What is the torque specification for the wheel nuts on a New Holland BR560A Combi?
The tightening torque for the wheel nuts on the tandem axle is 380 Nm (280 lb ft). p. 383
What is the oil capacity for the gearbox on a New Holland BR560A Combi?
The gearbox oil capacity is 1.7 L (0.45 US gal). p. 342
How do I adjust the knife breakaway spring on the crop cutter?
Adjust the spring tension (eye to eye) to T = 415 mm + 2 mm (16.3 in + 0.078 in) using the eyebolt. After adjustment, retract the cylinder to the full retract position and switch the crop cutter operation OFF. p. 544
What is the required oil flow for the hydraulic system on the baler wrapper?
The hydraulic system requires a minimum oil flow of 25 l/min (6.6 US gpm) from the tractor to operate correctly. p. 41
Is this New Holland BR560A Combi manual a download or a disc?
A 702-page Repair Manual in searchable PDF format, available the moment you complete checkout. View on computer, tablet, or phone, with no shipping wait.
Is printing allowed for this New Holland BR560A Combi Repair Manual?
Yes. No DRM, nothing blocks printing, so run off the pages you need on whatever printer you have.




















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