New Holland LM5030 Repair Manual [Telehandler]

Factory Service Repair Manual For New Holland LM5030 Telehandler. Detailed step by step illustrations, instructions, diagrams for quality repairs and maintenance, inspection, assembly and disassembly, service, maintenance, troubleshooting, tune-ups. Digital PDF format, searchable and bookmarked.
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pages 675
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Models

New Holland Telescopic Handler
LM5030

Contents

GENERALDescription
General instructions
Safety rules
Product identification
Environmental considerations
Maintenance techniques
Specific sealing compounds
Minimum tightening valves for threaded fasteners
Minimum tightening torques for fasteners
Load tables
Table of lubricating oils
ENGINEDescription
Main engine specifications
Engine model views
Removal and installation of engine and radiator
Removal
Installation
Filing the engine cooling system
Bleeding air from the system
Important warnings
TRANSMISSIONDescription
Variable displacement motor
Exchanging seals
Exchanging the controller
Sealing the cover
Checking
Checking beginn of regulation control
Variable displacement pump
Transmission 2 speed
Float setting
Disassembly of integrated reduction gear
Assembly of integrated reduction gear
Special tools
FRONT AXLEDescription
Wheel toe–in check
Component overhaul
Front axle removal procedure
Planetary reduction 1:6 and the steering case
Steering cylinder
Differential: normal preloaded differential unit
Flanged reduction gear 603 type: integral 603 input gear
Bevel pinion: version normal flange and nut revolution counter version
Ring and pinion adjusting: step for preloaded differential
Swinging support
Planetary reduction: 1:4,23
Differential: preloaded limited slip differential unit
Differential: with block to spheres 100
Differential: normal differential
Differential: limited slip differential unit (45)
Update limited slip differential
Update differential with service, negative and 100 lock brake
Bevel pinion: flanged to reductor gear 603
Ring and pinion adjusting: version pinion cover and single arm
Ring and pinion adjusting: version pinion integral and double arm
Drive shaft removal
Special tools
REAR AXLEDescription
Drive shaft removal
Reattachment
Rear axle removal procedure
Overhaul
Installation
BRAKESDescription
Disassembly the incoming disc brake
Assembly the incoming disc brake
Disassembly brake: service brake and mechanic parking brake
Assembly brake: service brake and mechanic parking brake
Disassembly brake: service brake and differential hydraulic lock 100
Assembly brake: service brake and differential hydraulic lock 100
Disassembly brake: service brake, negative brake, 100 locked
Assembly brake: service brake, negative brake, 100 locked
Disassembly brake: negative brake 4 CUP springs
Assembly brake: negative brake 4 CUP springs
HYDRAULIC SYSTEMDescription
Hydraulic system circuit
Hydraulic control valve
Cylinders
Lifting cylinder
Boom lifting phases
Boom descent phases
Lifting cylinders dismounting instructions
Boom overhaul
Replacement of internal boom tube
Replacement of carrier chain
Tilt cylinder replacement
Extension cylinder replacement
Boom extension replacement
ELECTRICAL SYSTEMDescription
Chapter 1- Electrical system- general
General description
Functions
Instruments indicators
LCD display
Inputs
SAR–ANTI–TIPPING SYSTEM (Control Panel)
Warnings
Electrical connections
System layout
Control panel
Operation
Panel
System confuguration
Telehandler layout in tools calibration
Calibration mode
Enter calibration mode
Machine calibration
Tools calibration
Reset calibration
Exit calibration mode
Test mode
Panel
Step
Alarms
Panel
Alarm code
Alarm code list
SAR–ANTI–TIPPING SYSTEM (LCD Display)
Technical features
Replacement of electrical cable
Chapter 2- Circuit diagrams
List of connectors
List of components
How to use the circuit diagrams