Part of the New Holland Repair Manuals.
This New Holland TG215, TG245, TG275 and TG305 repair manual set is organized section by section. Powershift, speed and range transmissions, rear frame, FWD axles, PTO, brakes, hydraulics, hitch, steering, A/C and electrical each get their own chapters. It covers North American tractors, with chapters dated January 2006 to June 2007.
The set gives the specifications, test procedures and controller fault codes for each system.
Engine overhaul is a separate book, publication 87515682.
What's Inside This New Holland TG215, TG245, TG275, TG305 Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| Master Table of Contents | 1-26 | Book, Engine Repair, Publication Number 87515682, Section, Chapter |
| Standard Torque Specifications, Safety and System Capacities | 27-40 | Metric Hardware Torque, Steel Hydraulic Fittings, Safety, Lubrication/Maintenance Chart, System Capacities |
| Engine Removal, Fuel Tank, Hood and Cooling Module | 41-94 | Engine Removal, Engine Installation, Fuel Tank, Fuel Level Sender, Hood Removal, Cooling System Module, Viscous Fan Drive Test |
| Powershift Transmission System How It Works and Troubleshooting | 95-144 | Powershift Transmission, Clutch, Power Flow, Pressure Test |
| Transmission Splits, Speed and Range Transmission | 145-334 | Front Frame to Speed Transmission Split, Speed Transmission, Countershaft, Creep, Range Transmission, Master Clutch |
| Transmission Control Valves, Rear Frame and Hydraulic Pump Drive | 335-418 | Inching Valve, Rear Frame, Differential, Pinion, Hydraulic Pump Drive |
| FWD and Differential Lock Control, FWD Output Shaft and Drive Shaft | 419-470 | FWD Control System, Differential Lock Control System, FWD Output Shaft, FWD Drive Shaft |
| Suspended FWD Axle, SuperSteer Axle, FWD Differentials and Planetary Hub | 471-634 | Suspended FWD Axle, Calibration, SuperSteer Axle, Limited Slip FWD Differential, Locking FWD Differential, Planetary Hub, Steering Knuckle |
| Rear Axle and Planetaries | 635-666 | Rear Axle, Planetary, Needle Bearings |
| Power Take Off Control System and PTO Clutch | 667-732 | PTO Control System, PTO Valve, PTO Clutch Assembly, Reversible, Dual Speed |
| Brake Valve and Brake Cylinders | 733-752 | Brake Valve, Brake Cylinders, Friction Disc |
| Hydraulic Schematic Symbols and Hydraulic System Troubleshooting | 753-828 | Hydraulic Schematic Symbols, Regulated Pressure, Charge Pressure, Pump Flow, Steering Pressure, Steering System Problems |
| PTO and Differential Lock Valve, Remote Valves, Priority Valve and Pumps | 829-916 | PTO and Differential Lock Valve, Remote Valve, Coupler, Priority and Regulator Valve, Charge Pump, PFC Piston Pump |
| Hitch System, Tractor Hitch and Trailer Brake Systems | 917-1002 | Hitch System, Hitch Control Valve, Tractor Hitch, Drawbar, Trailer Brake |
| Steering Column, Steering Hand Pump and Wheel Toe in Setting | 1003-1024 | Steering Column, Steering Hand Pump, Toe in, SuperSteer |
| Air Conditioning Troubleshooting, Fault Codes and Service | 1025-1230 | Air Conditioning, ATC Fault Codes, Refrigerant Recovery, Evacuation, Compressor Clutch |
| Electrical System How It Works and Troubleshooting | 1231-1434 | Fuses, Relays, Connectors, Starting System, Charging System |
| Controller Fault Codes and Controller Configuration | 1435-1806 | Instrumentation Controller Fault Codes, AUX/HITCH/PTO Fault Codes, Transmission Controller Fault Codes, Armrest Controller Fault Codes, Calibration, Fault Code Retrieval |
| Electrical System, P.I.N. Z6RW04001 and After | 1807-2012 | Fuses, Relays, Connectors, Electrical System |
| Electrical System, P.I.N. Z7RW01522 and After | 2013-2216 | Fuses, Relays, Connectors, Electrical System, Cab Exterior, Cab Interior, Engine Compartment |
| Controller Fault Codes, Issued June 2007 | 2217-2457 | Instrumentation Controller Fault Codes, Transmission Controller Fault Codes, Armrest Controller Fault Codes |
| Pedal Adjustments and Cab Removal | 2458-2483 | Inching Pedal Switch, Brake Pedal, Cab Raise, Cab Removal, Cab Installation |
| Electrical and Hydraulic Schematic Posters | 2484-2500 | Electrical Schematic, Hydraulic Schematic |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Engine oil, no filter change | 5 Gal 19 L | p. 39 |
| Engine oil, with filter change | 5-1/2 Gal 21 L | p. 39 |
| Cooling system | 7 Gal 26.5 L | p. 39 |
| Trans / hydraulic system | 45-1/2 Gal 172 L | p. 39 |
| Fuel tank | 178 Gal 674 L | p. 39 |
| FWD differential oil capacity (10 bolt) | 12.3 Liters (13 U.S. Quarts) | p. 563 |
| Charge pressure | 50 PSI (3.4 bar) minimum at 2000 RPM engine speed | p. 790 |
| Rear charge/lube pump flow | 47.0 GPM (177 L/min) minimum at 2000 RPM | p. 791 |
| Front regulated pump flow | 27.0 GPM (102.2 L/min) minimum at 2000 RPM | p. 797 |
| PFC pump high pressure standby | 3250 PSI (224 bar) | p. 815 |
| Power Beyond coupler maximum flow | approximately 30.0 GPM (112 L/min) | p. 824 |
| Trailer brake valve pressure limit | 130 bar (+/- 10 bar) | p. 988 |
| Speed transmission clutch pack oil leakage | 0.5 L/min (0.13 gpm) maximum | p. 170 |
| Rear frame ring and pinion backlash | 0.179 to 0.279 mm (0.007 to 0.011 inch) | p. 359 |
| FWD differential ring gear backlash, 10 stud wheel end axle | 0.127 to 0.254 mm (0.005 to 0.010 inch) | p. 535 |
| FWD differential ring gear backlash, 12 stud wheel end axle | 0.127 to 0.203 mm (0.005 to 0.008 inch) | p. 535 |
| Brake friction disc minimum thickness | 3.45 mm (0.136 inch) | p. 745 |
| Air conditioning refrigerant capacity | 4.63 lb. (U.S.) (2.1 kg.) | p. 1118 |
| A/C compressor clutch front plate air gap | 0.016 to 0.031 inch (0.41 to 0.79 mm) | p. 1118 |
| Rear planetary needle bearings per gear | TG215 and TG245: two rows of 29; TG275 and TG305: two rows of 33 | p. 650 |
