Case IH Axial-Flow 7120, 8120, 9120 Service Manual — Wiring Diagrams

$19.95

Model: Axial-Flow 7120 | Axial-Flow 8120 | Axial-Flow 9120
Type: Combine
Serial: Y8G205001
4590 Pages·375 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Bookmarks
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Case IH Axial-Flow 7120, 8120, 9120 engine starting system troubleshooting table listing problems, causes, and corrections.
Case IH Axial-Flow 7120, 8120, 9120 Service Manual — Wiring Diagrams
$19.95

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Hydrostatic drive work on an Axial-Flow 7120, 8120 or 9120 runs through a Bosch - Rexroth closed circuit pump with Electric Displacement Control. Page 546 gives main reliefs at 419 bar (6076 psi) and charge relief at 30 bar (435 psi). Case IH manual 84526978, dated March 2013 and replacing 84163559, prints those figures beside the pump and motor components and the powered rear axle problem solving.

Chasing a hydro or wiring fault with the crop standing and rain on the way is bad enough without guessing at pressures. The book also covers the main gearbox, the 4 speed transmission and differential, both axles and the load sensing hydraulics. It goes on to the header, rotor, cleaning shoe, grain tank unload, wiring schematics and the fault code sections.

Keep it on a tablet in the cab or on the shop bench, wherever the combine is parked, and get back in the field.

What's Inside This Manual

SystemPagesKey Topics
Introduction, Torque Charts and General Specifications1-53Safety Rules, Minimum Tightening Torques, Standard Torque Data for Hydraulics, General Specification per Model, Overall Dimensions, Capacity Chart, Biodiesel Fuels, Product Identification
Engine54-205Engine and Crankcase with FPT Cursor Fault Code Cross Reference, Engine Troubleshooting and Engine Remove and Install, Air Cleaners, Lift Pump, Aftercooler, Engine Cooling System, Fan and Drive, Rotary Screen, Engine Air Compressor
Main Gearbox and Drive206-279Main Gearbox and Drive Removal, Disassembly and Assembly
Transmission280-383Mechanical Transmission Lubrication System, Mechanical Transmission Torques and Special Tools, External Controls, Gearbox Internal Components, Differential
Front and Rear Axles384-495Powered Front Axle, Final Drive Hub, Steering Knuckles and Shafts, Planetary and Bull Gear Final Drives, Powered Rear Axle, Non-Powered Rear Axle
Hydrostatic Drive496-651Transmission and Steering Hydrostatic Control, Hydrostatic Transmission Specification and Capacity, Pump and Motor Components, Rear Hydrostatic Transmission (Powered Rear Axle) Problem Solving
Front PTO and Brakes652-717Front Power Take-Off, Parking Brake, Hydraulic Service Brakes
Hydraulic Systems718-935Hydraulic Schematics, General Specification, Control Pressure Flow Test, Pump Control Valves, Variable Displacement Pump, Auxiliary Pump, Reservoir, Cooler and Filters, Safety and Main Relief Valves, Main Control Valve, Header Height and Tilt, Grain Tank Unload, Reel and Crop Processor Hydraulics
Steering, Wheels and Tracks936-1163Steering Control and Hydraulic Components, Front Wheels, Tracks, Track Frame and Driving Wheels, Track Tension Units, Track Rollers
Cab Climate Control1164-1285Heating, Ventilation, Air Conditioning Troubleshooting, Fault Codes and Pressure Test Chart
Electrical System and Electronic Controls1286-1474Electrical System, Fuel Injection, Engine Cooling, Oil and Intake Electrical, Engine Control, Hydrostatic Drive and Transmission Control, Hydraulic System Control, HVAC Control
Wire Harnesses, Connectors and Schematic Frames1475-2106Harness and Connector Views, Connector Pin Tables, Electrical Schematic Frames
Starting, Charging, Lighting, Instruments and Modules2107-2572Engine Starting System Problem Solving, Cold Start Aid, Alternator, External Lighting, Warning Indicators, Alarms and Instruments, Harvest and Cab Controls, Wipers, Electronic Modules, Cab Header Controls, Precision Farming, Sieve Control, Gps
Fault Codes: Module Communication and Machine Controllers2573-3225Fault Code Index, Module Not Detected or Communication Lost (D0100-2011), Machine Controller Codes From E0001-03 Onward
Fault Codes: Engine Controller3226-3462Engine ECU Fault Codes From E1541-02 to E1745-03 with Context, Cause, Failure Modes and Test Steps
Fault Codes: Residue Handling Module and Header3463-3617Residue Handling Module and Header Control Fault Codes, Fault Code Section Index
Headers and Product Feeding3618-3809Attachment and Header Frame, Floating Roll and Feed Chain, Feeder Housing, Stone Trapping System, Feeder Drive System with CVT Torques, Header Drive System
Threshing and Separation3810-3985Concave Control, Threshing Mechanism Drive, Rotor, Rotor Housing, Discharge Beater, Rotary Separator
Residue Handling and Cleaning3986-4189Straw Chopper and Drive, Chaff Spreader, Self-Leveling Frame, Cleaning Drives, Grain Pan, Upper and Lower Shaker Shoe, Fan Housing, Tailings Return System
Crop Storage and Unloading4190-4413Clean Grain Elevator, Grain Tank, Grain Tank Unload Drive System, Grain Tank Unload
Platform, Cab and Bodywork4414-4574Machine Shields and Guards, Protections and Footboards, Pneumatically Adjusted Operator Seat, Cab, Cab Interior
Fold-Out Schematics4575-4590Electrical Schematic Sheets and Hydraulic / Hydrostatic Schematic Sheets

Quick Reference Specifications

SpecificationValuePage
All Models
Engine gross power (ISO TR14396)260 kW (353.5 Hp) Cursor 9 l (Axial-Flow 7120) / 298 kW (405.2 Hp) Cursor 10.3 l (Axial-Flow 8120) / 343 kW (466.4 Hp) Cursor 13 l (Axial-Flow 9120)p. 38
Engine rated speed2100 RPMp. 38
Main hydraulic system57 l (15.1 US gal), CASE IH AKCELA HY-TRAN ULTRA HYDRAULIC TRANSMISSION OILp. 48
Traction gearbox19 l (5.0 US gal), CASE IH AKCELA GEAR 135 H EP 80W-90p. 48
Fuel tank1000 l (264.2 US gal)p. 39
Grain tank capacity10570 l (300.0 Bu) (Axial-Flow 7120) / 11630 l (330.0 Bu) (Axial-Flow 8120, Axial-Flow 9120)p. 38
Rotor speed range220 - 1180 RPMp. 36
Cleaning fan speed range300 - 1150 RPMp. 38
PFC pump flow152 l/min (40.2 US gpm)p. 723
PFC pump high pressure standby207 - 214 bar (3001.5 - 3103.0 psi)p. 723
PFC pump low-pressure standby26 - 28 bar (377.0 - 406.0 psi)p. 723
Hydrostatic pumpBosch - Rexroth, 125 cm³/rev (7.6 in³/rev)p. 546
Hydrostatic main reliefs419 bar (6076 psi)p. 546
Hydrostatic charge relief30 bar (435 psi)p. 546
Hydraulic and hydrostatic total system capacity (approximate)136.5 l (144.2 US qt) without Powered Rear Axle / 147 l (155.3 US qt) with Powered Rear Axlep. 521
Feeder gearbox mounting bolts M16 x 60174 - 220 Nm (129 - 162 lb ft)p. 3688
Axial-Flow 7120
Engine oil (Cursor 9L)25 l (6.6 US gal), CASE IH AKCELA NO. 1 ENGINE OIL SAE 15W-40p. 48
Axial-Flow 8120
Engine oil (Cursor 10.3L)32 l (8.5 US gal), CASE IH AKCELA NO. 1 ENGINE OIL SAE 15W-40p. 48
Axial-Flow 9120
Engine oil (Cursor 13L)35 l (9.25 US gal), CASE IH AKCELA NO. 1 ENGINE OIL SAE 15W-40p. 48
BrandCase IH
ModelAxial-Flow 7120, Axial-Flow 8120, Axial-Flow 9120
Machine TypeCombine
Manual TypeService Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages4,590
File Size375 MB
Manual No.84526978
Serial RangeY8G205001
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes