Four models, one factory repair source: this 1,044-page Case IH RBX453–RBX563 Series Repair Manual (OEM #87606508) covers your 2006 round baler across all four variants, from driveline to net wrapper. Inside, you get full hydraulic schematics for the tailgate lift, belt tension, density cylinder, and rotor knife systems, plus wiring diagrams for the complete electrical system. The troubleshooting section, calibration procedures, error codes, and page after page of exploded views give you the depth to diagnose and rebuild without guessing. Set your main drive slip clutch to 1,020–1,380 N·m (752–1,018 ft.-lbs.) at 540 RPM, and confirm a five-foot belt replacement measures 8,712 mm (343 inches) before closing up the bale chamber. Your baler is down and hay isn't waiting. Bookmarked and keyword-searchable; pull it up on any device and get back to the field.
What's Inside This Case IH RBX453, RBX463, RBX553, RBX563 Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 37-82 | Torques and Adjustment, Technical Information, Recommended Lubricants, Roller Chains, Baler Components, Specifications |
| Implement Driveline | 83-204 | PTO Driveline, Gearbox, Main Drive Slip Clutch, Pickup Jaw Clutch, Belts Drive Linear Clutch, Gearbox Output Driveshaft |
| Hydraulics | 205-266 | Tailgate Lift System, Belt Tension System, Density Cylinder System, Pickup Lift Cylinder, Rotor Knife Cylinder, Splitter Valve |
| Frame | 267-334 | Tailgate, Tailgate (RBX463 & RBX563), Tailgate (RBX45 |
| Axles and Wheels | 335-340 | - |
| Electrical Systems | 341-530 | - |
| Product Feeding | 531-742 | - |
| Pressing | 743-940 | - |
| Wrapping | 941-1026 | Net Wrapper Mechanical System, Twine Wrapper Mechanical System, Duckbill, Net Knife, Twine Tubes, Net Brake System |
| Ejection | 1027-1030 | Bale Ejector, Bale Ramp, Compression Spring, Rod |
| Shielding | 1031-1044 | Side Doors, Gas Spring, Latch, Door Stop, Door Hinge, Net and Twine Boxes |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| RBX453, RBX463, RBX553 | ||
| Main Drive Slip Clutch Torque (540 RPTM) | 1020-1380 N⋅m (752-1018 ft.-lbs.) | p. 133 |
| All Models | ||
| Twine Tube Bullets Replacement | Grind the rivet head down flush with the twine tube, punch the rivet through the hole, install new clips with new rivets. | p. 1013 |
| Five foot diameter Baler Belt length | 8712 mm (343″) | p. 760 |
| Five foot diameter Baler Belt width | 178 mm (7″) | p. 760 |
| Twine tube U-bolt positioning dimension | 40 mm (1-5/16″) from the inner end of the tube to the center of the first U-bolt | p. 1007 |
| Twine tube clearance below starter roll | 20 to 30 mm (3/4 to 1-3/16″) | p. 1008 |
| Recommended Grease Type | AKCELA 251H EP MULTI--PURPOSE GREASE | p. 58 |
| Grease fitting replacement procedure | If the line is plugged replace either the line or grease zerk. If the line is clear install a grease zerk in the bearing housing. Be sure that the bearing will take grease. | p. 259 |
| PTO on gearbox torque | 142 N⋅m (105 ft.-lbs.) | p. 49 |
| Net wrapper brake pad clearance | 2 to 4 mm (3/32 to 5/32″) | p. 49 |
| Duckbill spring length | 384 to 390 mm (15-1/8 to 15-3/8″) | p. 49 |
| 19/45-17 tires | ||
| Wheel lug bolt torque (19/45-17 tires) | 380 N⋅m (289 ft.-lbs.) | p. 49 |
Case IH RBX453, RBX463, RBX553, RBX563 Common Problems This Manual Covers
Case IH RBX453 baler driveline fails to rotate or emits violent vibration upon PTO engagement p. 133
Inspect the hitch pin alignment above the PTO drive line to prevent drag. Check the main drive slip clutch torque on page 133. Verify it is set between 1020-1380 N⋅m (752-1018 ft.-lbs.). Inspect the gearbox output driveshaft and verify gearbox oil capacity is at 0.65 L (22 oz.).
Manual Section: Implement DrivelineTwine wrap system pattern over-rotates and twine fails to trigger during the tying cycle p. 1007
Adjust the twine guide under the U-bolts. Position the U-bolt exactly 40 mm (1-5/16") from the inner end of the tube to the center of the first U-bolt as shown on page 1007. Maintain a clearance below the starter roll of 20 to 30 mm (3/4 to 1-3/16").
Manual Section: WrappingBale chamber fails to form properly and crop materials disintegrate immediately after pickup p. 760
Measure the bale chamber belts for excessive wear or stretching. Verify the five foot diameter baler belt length is exactly 8712 mm (343") according to page 760. If splicing is necessary, cut a belt repair section length of 1830 mm (72") as specified on page 765.
Manual Section: PressingBaler drags heavily during tight tractor turns and main axle assembly produces loud popping noises p. 336
Inspect the main frame mounting hardware. Torque the axle assembly to main frame bolts to 240 N⋅m (177 ft.-lbs.) as shown on page 336. Check the 31-13.5x15 8-ply tires and inflate to a pressure of 234 kPa (34 PSI) using the specifications on page 339.
Manual Section: Axles and WheelsFrequently Asked Questions
How to reset the bale size switch on Case IH RBX453?
To reset the bale size sensor, enter the setup/diagnostic mode and advance to item 12. Loosen the mounting capscrews, rotate the sensor until the display reads between 28-32 for the 'empty' position, and then calibrate the 'empty' position by pressing and holding the minus (--) key for one second. Calibrate the 'full' position by moving the sensor arm to the full position and installing a 1/8″ cotter pin, then pressing and holding the plus (+) key for one second.
How to reset net wrap counter Case IH RBX463
To reset the net wrap counter, use the 'CLEAR' key on the operator's panel. This key is used to cancel audible alarms and error display messages, and also to clear the daily bale count.
What are the replacement specifications for New Round Baler Driveline (4 SFT CV Free rotation with slip clutch)?
For a 4'x5', 4'x6', 5'x5' Baler 540 rpm Slip Clutch, the driveline specifications are a minimum length of 1656 mm (65-3/16") and a maximum length of 2174 mm (85-19/32"). The slip clutch setting is 1200 N⋅m (885 ft. lbs.). For a 5'x6' Baler 540 rpm Slip Clutch, the minimum length is 1600 mm (63") and maximum length is 2159.5 mm (85"), with a setting of 1400 N⋅m (1032 ft. lbs.).
How do you fix case IH RBX453 baler driveline fails to rotate or emits violent vibration upon PTO engagement?
Inspect the hitch pin alignment above the PTO drive line to prevent drag. Check the main drive slip clutch torque on page 133. Verify it is set between 1020-1380 N⋅m (752-1018 ft.-lbs.). Inspect the gearbox output driveshaft and verify gearbox oil capacity is at 0.65 L (22 oz.).
How will I receive this Case IH RBX453–RBX563 Series Repair Manual?
Instant PDF download. You get the full 1044-page searchable Repair Manual immediately after payment. Open it on your laptop, tablet, or phone right in the shop.
Is this Case IH RBX453–RBX563 Series Repair Manual printable?
Absolutely. No DRM or copy protection. Print the whole manual or just the pages you need. Any home or office printer works.
Are hydraulic system diagrams in this Case IH RBX453–RBX563 Series manual?
Yes, complete hydraulic schematics with flow diagrams, valve configurations, and pressure specifications are included.
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