Part of the Case IH Repair Manuals.
You're about to pull the hood panels on a Titan floater, drain the engine oil, or track down a DEF warning that just lit up in the cab. This is the Case IH factory service manual from December 2014. It covers the Titan 3040 and 3540 three wheel units and the Titan 4040 and 4540 four wheel units, with or without auxiliary transmission.
It starts at the 8.7 l Cursor Tier 4B (final) engine and SCR aftertreatment. From there it covers the Allison transmission, Hi-Lo unit, axles, air brakes, hydraulics, steering, cab climate control, electrical schematic sheets, connectors and fault codes.
Guessing gets expensive. You buy the wrong DEF part, pull the engine twice, or chew up a final drive. Buy this once and keep it with the machine.
What's Inside This Case IH Titan 3040, Titan 3540, Titan 4040, Titan 4540 Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction, Capacities and Specifications | 1-44 | Safety Rules, Torque Tables, Maintenance Charts, Capacities and Fluids, General Specification per Model, PIN Plate Locations |
| Engine [10] | 45-102 | Engine and Crankcase Removal and Installation, Engine Torque Table |
| Exhaust Treatment, Cooling and Lubrication | 103-204 | SCR Exhaust Treatment with DEF/AdBlue, Engine Cooling System, Aftercooler, Engine Lubrication System |
| Drive Shaft and Transmission [19, 21] | 205-296 | Drive Shaft, Power Shuttle Transmission, Hi-Lo Unit |
| Front and Rear Axles [25, 27] | 297-418 | Non-Powered Front Axle, Powered Rear Axle, Rear Bevel Gear Set and Differential, Planetary Final Drives |
| Brakes [33] | 419-464 | Pneumatic Service Brakes, Front Service Brake Description |
| Hydraulic Systems [35] | 465-522 | Hydraulic Schematic for Three and Four Wheel Units, Reservoir, Cooler and Filters, Fixed and Variable Displacement Pumps |
| Pneumatic System, Hitches and Frame [36, 37, 39] | 523-556 | Air Compressor, Air Tanks, Relief Valve, Drawbars, Frame |
| Steering and Wheels [41, 44] | 557-636 | Steering Control, Steering Pump, Steering Cylinders, Front and Rear Wheels |
| Cab Climate Control [50] | 637-734 | Air Conditioning Testing and Problem Solving, Cab Pressurizing System |
| Electrical System and Schematic Sheets 01-68 | 735-893 | Electrical System, Harness Contents, Circuit Color Index, Engine and Cab Schematic Sheets |
| Electrical Schematic Sheets 69-172 | 894-1101 | Flexair Compartment Interface, SCS5000 Flexair, Wet Kit Controller, Auto Guidance, A-Post Schematic Sheets |
| Connectors, Cab Harness and Engine | 1102-1224 | Cab Harness Component Views, Main Frame Harness, Engine Control Unit and Sensor Connectors |
| Connectors, Cab, Fuses and Relays | 1225-1452 | Battery Power and Ground Connectors, Cab Connectors, Fuse and Relay Box Identification |
| Engine Controls, Battery and SCR Electrical | 1453-1520 | Foot Throttle Calibration, Battery, Cold Start Aid, SCR Electrical System, DEF/AdBlue Dosing Module, NOx Sensor |
| Fault Codes [55.DTC], Contents and First Codes | 1521-1562 | Fault Code Contents, First Engine and Machine Codes |
| Fault Codes [55.DTC], Battery and Aftertreatment | 1563-1664 | Battery Voltage, Aftertreatment and DEF/AdBlue Supply Codes |
| Fault Codes [55.DTC], DEF/AdBlue Tank and SCR Inducement | 1665-1772 | DEF/AdBlue Tank Heater, Level Too Low Warnings, Tank Level Sensor, SCR Inducement Levels, Vehicle Speed CAN Message |
| Fault Codes [55.DTC], Engine Controller | 1773-1938 | Engine Synchronization, Oil Pressure Too Low, Water in Fuel |
| Fault Codes [55.DTC], Fuel Rail and Inducement | 1939-2097 | Fuel Rail Pressure, SCR Inducement Warnings, Water in Fuel Sensor |
| Fault Codes [55.DTC], Rail Pressure, CAN and Index | 2098-2194 | Maximum Rail Pressure, CAN Communication Failure, Engine Oil Pressure Error, NH3 Sensor, Fault Code Index |
| Platform, Cab and Bodywork [90] | 2195-2294 | Engine Hood and Panels, Cab, Cab Interior, Pneumatically Adjusted Operator Seat, Special Tool Index |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Engine displacement, Case IH Cursor Tier 4B (final) | 8.7 l (530 in³) | p. 34 |
| Engine power, Titan 3040 | 330 Hp | p. 34 |
| Engine power, Titan 3540 | 400 Hp | p. 35 |
| Transmission | Allison 3000 RDS 6 speed automatic | p. 34 |
| Diesel fuel tank capacity | 568 l (150 US gal) | p. 32 |
| DEF / AdBlue tank capacity | 108 l (28.5 US gal) | p. 32 |
| Engine oil with filter (approximate) | 25 l (6.6 US gal) | p. 32 |
| Radiator capacity | 52 l (13.75 US gal) | p. 32 |
| Hydraulic tank capacity (chassis only) | 114 l (30 US gal) | p. 32 |
| Rear axle differential oil | 17 l (4.5 US gal) | p. 32 |
| Transmission oil capacity | 21 l (5.5 US gal) | p. 32 |
| Air conditioning refrigerant capacity | 2.21 kg (4.9 lb) | p. 32 |
| Weight, Titan 3040 (without auxiliary transmission) | 10428 kg (22990 lb) | p. 34 |
| Weight, Titan 3540 (with auxiliary transmission) | 10886 kg (24000 lb) | p. 35 |
| Chassis rated capacity, total (static) | 22680 kg (50000 lb) | p. 34 |
| Front wheel bolt / nut torque | 610 - 678 N·m (450 - 500 lb ft) | p. 301 |
| Gear pump maximum flow at 2100 RPM | 61.0 l/min (16.1 US gpm) | p. 506 |
| Steering pressure relief setting | 172 bar (2500 psi) | p. 506 |
