Part of the Case IH Repair Manuals.
You're about to pull the hood panels on a Titan floater, drain the engine oil, or track down a DEF warning that just lit up in the cab. This is the Case IH factory service manual from December 2014. It covers the Titan 3040 and 3540 three wheel units and the Titan 4040 and 4540 four wheel units, with or without auxiliary transmission.
It starts at the 8.7 l Cursor Tier 4B (final) engine and SCR aftertreatment. From there it covers the Allison transmission, Hi-Lo unit, axles, air brakes, hydraulics, steering, cab climate control, electrical schematic sheets, connectors and fault codes.
Guessing gets expensive. You buy the wrong DEF part, pull the engine twice, or chew up a final drive. Buy this once and keep it with the machine.
What's Inside This Case IH Titan 3040, Titan 3540, Titan 4040, Titan 4540 Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction, Capacities and Specifications | 1-44 | Safety Rules, Torque Tables, Maintenance Charts, Capacities and Fluids, General Specification per Model, PIN Plate Locations |
| Engine [10] | 45-102 | Engine and Crankcase Removal and Installation, Engine Torque Table |
| Exhaust Treatment, Cooling and Lubrication | 103-204 | SCR Exhaust Treatment with DEF/AdBlue, Engine Cooling System, Aftercooler, Engine Lubrication System |
| Drive Shaft and Transmission [19, 21] | 205-296 | Drive Shaft, Power Shuttle Transmission, Hi-Lo Unit |
| Front and Rear Axles [25, 27] | 297-418 | Non-Powered Front Axle, Powered Rear Axle, Rear Bevel Gear Set and Differential, Planetary Final Drives |
| Brakes [33] | 419-464 | Pneumatic Service Brakes, Front Service Brake Description |
| Hydraulic Systems [35] | 465-522 | Hydraulic Schematic for Three and Four Wheel Units, Reservoir, Cooler and Filters, Fixed and Variable Displacement Pumps |
| Pneumatic System, Hitches and Frame [36, 37, 39] | 523-556 | Air Compressor, Air Tanks, Relief Valve, Drawbars, Frame |
| Steering and Wheels [41, 44] | 557-636 | Steering Control, Steering Pump, Steering Cylinders, Front and Rear Wheels |
| Cab Climate Control [50] | 637-734 | Air Conditioning Testing and Problem Solving, Cab Pressurizing System |
| Electrical System and Schematic Sheets 01-68 | 735-893 | Electrical System, Harness Contents, Circuit Color Index, Engine and Cab Schematic Sheets |
| Electrical Schematic Sheets 69-172 | 894-1101 | Flexair Compartment Interface, SCS5000 Flexair, Wet Kit Controller, Auto Guidance, A-Post Schematic Sheets |
| Connectors, Cab Harness and Engine | 1102-1224 | Cab Harness Component Views, Main Frame Harness, Engine Control Unit and Sensor Connectors |
| Connectors, Cab, Fuses and Relays | 1225-1452 | Battery Power and Ground Connectors, Cab Connectors, Fuse and Relay Box Identification |
| Engine Controls, Battery and SCR Electrical | 1453-1520 | Foot Throttle Calibration, Battery, Cold Start Aid, SCR Electrical System, DEF/AdBlue Dosing Module, NOx Sensor |
| Fault Codes [55.DTC], Contents and First Codes | 1521-1562 | Fault Code Contents, First Engine and Machine Codes |
| Fault Codes [55.DTC], Battery and Aftertreatment | 1563-1664 | Battery Voltage, Aftertreatment and DEF/AdBlue Supply Codes |
| Fault Codes [55.DTC], DEF/AdBlue Tank and SCR Inducement | 1665-1772 | DEF/AdBlue Tank Heater, Level Too Low Warnings, Tank Level Sensor, SCR Inducement Levels, Vehicle Speed CAN Message |
| Fault Codes [55.DTC], Engine Controller | 1773-1938 | Engine Synchronization, Oil Pressure Too Low, Water in Fuel |
| Fault Codes [55.DTC], Fuel Rail and Inducement | 1939-2097 | Fuel Rail Pressure, SCR Inducement Warnings, Water in Fuel Sensor |
| Fault Codes [55.DTC], Rail Pressure, CAN and Index | 2098-2194 | Maximum Rail Pressure, CAN Communication Failure, Engine Oil Pressure Error, NH3 Sensor, Fault Code Index |
| Platform, Cab and Bodywork [90] | 2195-2294 | Engine Hood and Panels, Cab, Cab Interior, Pneumatically Adjusted Operator Seat, Special Tool Index |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Engine displacement, Case IH Cursor Tier 4B (final) | 8.7 l (530 in³) | p. 34 |
| Engine power, Titan 3040 | 330 Hp | p. 34 |
| Engine power, Titan 3540 | 400 Hp | p. 35 |
| Transmission | Allison 3000 RDS 6 speed automatic | p. 34 |
| Diesel fuel tank capacity | 568 l (150 US gal) | p. 32 |
| DEF / AdBlue tank capacity | 108 l (28.5 US gal) | p. 32 |
| Engine oil with filter (approximate) | 25 l (6.6 US gal) | p. 32 |
| Radiator capacity | 52 l (13.75 US gal) | p. 32 |
| Hydraulic tank capacity (chassis only) | 114 l (30 US gal) | p. 32 |
| Rear axle differential oil | 17 l (4.5 US gal) | p. 32 |
| Transmission oil capacity | 21 l (5.5 US gal) | p. 32 |
| Air conditioning refrigerant capacity | 2.21 kg (4.9 lb) | p. 32 |
| Weight, Titan 3040 (without auxiliary transmission) | 10428 kg (22990 lb) | p. 34 |
| Weight, Titan 3540 (with auxiliary transmission) | 10886 kg (24000 lb) | p. 35 |
| Chassis rated capacity, total (static) | 22680 kg (50000 lb) | p. 34 |
| Front wheel bolt / nut torque | 610 - 678 N·m (450 - 500 lb ft) | p. 301 |
| Gear pump maximum flow at 2100 RPM | 61.0 l/min (16.1 US gpm) | p. 506 |
| Steering pressure relief setting | 172 bar (2500 psi) | p. 506 |
Case IH Titan 3040, Titan 3540, Titan 4040, Titan 4540 Common Problems This Manual Covers
Air conditioning is not cooling, and both low side and high side pressures read low to very low
This pattern means the system is low on refrigerant. Find the leak and fix it before adding anything. Check the compressor oil level and adjust it as needed. Then evacuate the system and recharge it to the 2.21 kg (4.9 lb) refrigerant capacity. The cab climate control section covers testing and problem solving.
Manual Section: Cab climate control - Air conditioning - Problem solving p. 715Engine oil pressure too low warning
Check the oil level and look for fuel in the oil. Then test the oil pressure sensor. Next check the oil pressure control valve and the suction line for damage or leaks. After that, look at the oil pump and main bearings. If the hardware checks out, look at the engine control unit software.
Manual Section: Fault codes - Oil pressure is too low p. 1793Water in fuel warning comes on
The engine control unit has seen water in the fuel or a fault in the water in fuel switch circuit. Check the fuel for water, purge the fuel supply system, replace the fuel filters and refill with clean, water-free fuel. If the warning comes back, test the water in fuel switch and replace it.
Manual Section: Fault codes - Water in fuel detected p. 1855DEF/AdBlue level too low warning with SCR inducement
The warning sets when the tank level signal drops below 10 % of full. Fill the DEF/AdBlue tank, then check the tank level and temperature sensor. Before the machine goes back to work, use the service tool to reset the engine restart counter and unlock inducement.
Manual Section: Fault codes - DEF/AdBlue level too low warning p. 1750Frequently Asked Questions
What engine does a Case IH Titan 3040, 3540, 4040 or 4540 have and how much power does it make?
All four models use the 8.7 l (530 in³) Case IH Cursor engine, Tier 4B (final). The book prints 330 Hp for the Titan 3040 and 400 Hp for the Titan 3540. The Titan 4040 and 4540 pages print no power figure. Behind the engine is an Allison 3000 RDS 6 speed automatic, and a Fabco 2 speed auxiliary transmission if the machine has one. p. 35
How much fuel, DEF, engine oil, coolant and hydraulic oil does a Case IH Titan floater hold?
The diesel tank holds 568 l (150 US gal) and the DEF/AdBlue tank 108 l (28.5 US gal). Engine oil with filter is about 25 l (6.6 US gal) of CASE IH AKCELA UNITEK NO. 1 SBL CJ-4. The radiator takes 52 l (13.75 US gal). The hydraulic tank holds 114 l (30 US gal) of CASE IH AKCELA HY-TRAN ULTRACTION, chassis only. The transmission takes 21 l (5.5 US gal) and the rear differential 17 l (4.5 US gal). p. 32
How heavy is a Case IH Titan floater?
A Titan 3040 without auxiliary transmission weighs 10428 kg (22990 lb). A Titan 3540 with auxiliary transmission weighs 10886 kg (24000 lb). The weights for the Titan 4040 and 4540 are printed as estimates. Total static chassis rated capacity is 22680 kg (50000 lb), and overall width is 3.5 m (138 in). p. 34
How often do I change the engine oil and filter on a Case IH Titan floater?
Change the engine oil and filter at the first 100 hours, then every 600 hours. Do the fuel filters and the DEF/AdBlue in-line filter at the same service. p. 28
What tires does a Case IH Titan floater use and how tight are the front wheel bolts?
The three wheel Titan 3040 and 3540 run Firestone 66 x 43-25 or 73 x 44.00-32 bias tires, or Goodyear / Michelin 1000/50R25 or 1050/50R32 radials. The four wheel Titan 4040 and 4540 use 750/45R26.5, 54 x 31R26 or 750/50R26 radials up front. Torque the front wheel bolts and nuts to 610 - 678 N·m (450 - 500 lb ft). p. 301
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