JCB JS115–JS360 Series Excavator Service Manual (incl. Wiring)

$39.99 USD · one-time payment

Model: JS115 | JS145 | JS160 | JS180 | JS190 | JS200 | JS235 | JS240 | JS260 | JS290 | JS330 | JS360 | JS360 Tier III Auto | JCB JS360
Type: Excavator
Engine: 6HK1X | 4JJ
Serial: 1807000 to 1807299
556 Pages·50 MB·Searchable PDF·English·Print-Ready
  • ✓ Wiring Diagrams
  • ✓ Hydraulic Schematics
  • ✓ Torque Specs
  • ✓ Multi-Level Bookmarks (2-level navigation)
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JCB JS115-JS360 service manual: Slide hammer kit, rivet nut tool, and glass lifter tool detail reference diagrams.
JCB JS115–JS360 Series Excavator Service Manual (incl. Wiring)
$39.99

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Looking for exact factory data in a JCB JS115–JS360 Series service manual PDF (OEM #9803/9880-3)? This 556-page resource covers every repair and maintenance procedure for your excavator. Open the file to find complete hydraulic schematics detailing pilot and main pump routing, along with full electrical wiring diagrams. You also get dedicated troubleshooting sections and a complete list of fault codes to trace electrical problems accurately. Lock down the JS115 travel motor bolts to 290 Nm and torque the JS200 turntable bearing to 525 Nm before sending the machine back to the dirt. Stop wasting hours trying to diagnose system faults without a map. Download the bookmarked file to your tablet, jump straight to the right section, and get back to turning wrenches.

What's Inside This Manual

SystemPagesKey Topics
General Information1-47Introduction (Identifying Your Machine), Torque Settings (Zinc Plated Fasteners and Dacromet Fasteners, Hydraulic Connections)
Care and Safety48-67Safety Notices, Safety Check List
Service Requirements70Introduction, Owner/Operator Support, Service/Maintenance Agreements, Fit for Purpose Tests for Lifting Equipment, Obtaining Replacement Parts
Health and Safety70Lubricants, Handling, First Aid - Oil, Fires, Battery
Service Schedules70Introduction, How to Use the Service Schedules, Calendar Equivalents
Fluids, Lubricants and Capacities70Coolant Mixtures, Fuel System, Typical Lubrication Chart, Icon Definitions
Tools70Numerical List, Tool Detail Reference, Carrying Tools Onto the Machine, Locations
Prepare the Machine for Maintenance70Machine Isolation, Safe Working Position, Shutdown Procedures
Cleaning the Machine70Introduction, Detergents, Pressure Washing and Steam Cleaning, Preparing the Machine for Cleaning, Cleaning the Tracks, Cleaning the Radiator and Oil Cooler
Checking for Damage70Check the Machine Body and Structure, Check the Seat and Seat Belt, Checking the Fops Structure
Daily Checking70Prepare the Machine, Visual Check, Checking After Initial Start-Up, Hydraulic Oil Level Check and Refilling, Crawler, Boom/Dipper
Greasing70Slew Ring Bearing, Slew Ring Teeth, Slew Pinion, Greasing Points
Electrical System70Battery, Battery Isolator, Battery Disconnection/Connection, Terminal Cleaning, Electrolyte Level, Fuses
Bolt and Nut Torque Specifications70Travel Motor, Drive Sprocket, Idler Wheel, Turntable Bearing, Slew Equipment, Engine Mount
Engine70Oil and Filter, Cooling System, Fan Belt, Engine Air Filter
Fuel System70Fuel Tank Impurities, Primary Filter/Sedimenter Element, Fuel Feed Pump Filter, Main Filter/Sedimenter Element, Bleeding the System
Hydraulic System70Tank Pressure, Hydraulic Pressure, Oil and Filters, Suction Strainer, Return Filter, Air Bleeding Procedures
Slew Gearbox70Oil Level Check, Gear Condition Inspection
Tracks and Running Gear70Idler Wheel, Recoil Unit, Grease Cylinder, Drive Sprocket, Top Roller, Bottom Roller

Quick Reference Specifications

SpecificationValuePage
JS115
Travel Motor Bolt Tightening Torque290 Nm (213 lbf ft)p. 118
JS145
Turntable Bearing (Undercarriage) Tightening Torque, JS145296/525 Nm (218/387 lbf ft)p. 119
JS160
Slew Equipment Tightening Torque290/550 Nm (213/405 lbf ft)p. 120
JS200
Turntable Bearing (Undercarriage) Tightening Torque, JS200525 Nm (387 lbf ft)p. 121
JS235
Travel Motor Bolt Tightening Torque290 Nm (213 lbf ft)p. 121
JS360
JS360 Engine Oil Capacity38 litresp. 92
JS360 Hydraulic System Capacity320 litresp. 92
JS360 Fuel Tank Capacity650 litresp. 91
JS360 Cooling System Capacity38 litresp. 92
6HK1X engine
Engine Valve Clearance (cold) Inlet0.40 mmp. 510
Engine Valve Clearance (cold) Exhaust0.40 mmp. 510
All Models
A/C Full System Oil Quantity150g +/- 5gp. 18
BrandJCB
ModelJS115, JS145, JS160, JS180, JS190, JS200, JS235, JS240, JS260, JS290, JS330, JS360, JS360 Tier III Auto, JCB JS360
Machine TypeExcavator
Manual TypeService Manual
LanguageEnglish
FormatSearchable PDF (Digital Download)
Pages556
File Size50 MB
Engine6HK1X, 4JJ
Manual No.9803/9880-3
Serial Range1807000 to 1807299
Wiring DiagramsYes
Hydraulic SchematicsYes
Torque SpecificationsYes
Bookmarked / IndexedYes