New Holland B100C B100CLR B100CTC B110C B110CTC B115C Repair Manual [Backhoe Loader]

Factory Service Repair Manual For New Holland B100C, B100CLR, B100CTC, B110C, B110CTC, B115C Backhoe Loaders. Detailed step by step illustrations, instructions, diagrams for remove and install, assembly and disassembly, service, maintenance, inspection, repair, troubleshooting, tune-ups. In this version Included Wairing Schematics, Hydraulic Schematics, Engine Service Manual. Digital PDF format, searchable and bookmarked. This manual is used by dealers.

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Models

New Holland
B100C
B100CLR
B100CTC
B110C
B110CTC
B115C

Contents

SECTION 00 – SAFETY RULES
FOREWORD|
SAFETY INSTRUCTIONS
PREVENTION OF FIRE OR EXPLOSIONS
PREVENTION OF BURNS
PRECAUTIONS FOR WASTE DISPOSAL
SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
MODELS
IDENTIFICATION OF MAIN COMPONENTS
TECHNICAL SPECIFICATIONS
DIESEL ENGINE
TRANSMISSION
AXLES
BRAKES
STEERING
HYDRAULIC SYSTEM
FRONT COUNTERWEIGHT
BUCKETS
TYRES
DPF SYSTEM
DIMENSIONS AND PERFORMANCE
DIMENSIONS – 2WS SIDESHIFT
DIMENSIONS – 2WS CENTER PIVOT
DIMENSIONS – 2WS TC – SIDESHIFT
DIMENSIONS – 4WS SIDESHIFT
DIMENSIONS – 4WS CENTER PIVOT
LOADER ATTACHMENT PERFORMANCE
PERFORMANCE OF LOADER ATTACHMENT WITH FORKS
BACKHOE ATTACHMENT PERFORMANCE
BACKHOE ATTACHMENT LIFTING CAPACITY
MAXIMUM LIFTING LOADS
LOADER ATTACHMENT MAXIMUM LIFTING LOAD TABLE
BACKHOE ATTACHMENT MAXIMUM LIFTING LOAD TABLE
SUPPLY SUMMARY TABLE
SECTION 10 – ENGINE
REMOVAL AND INSTALLATION THE ENGINE HOOD, THE RADIATOR AND ENGINE
PRELIMINARY OPERATIONS
BATTERY
DISCONNECT
ENGINE HOOD
REMOVE
RADIATOR
REMOVE
ENGINE
REMOVE
INSTALL
RADIATOR
INSTALL
ENGINE HOOD
INSTALL
BATTERY
CONNECT
ENGINE ERROR CODES
SECTION 21 – TRANSMISSION
POWERSHUTTLE TRANSMISSION
TECHNICAL SPECIFICATIONS
CONTROLS
LUBRICATION
GREASING
REMOVAL FROM MACHINE
DISASSEMBLY AND ASSEMBLY
TROUBLESHOOTING
TRANSMISSION ERROR CODES
REPAIR TIMES
SPECIAL TOOLS
POWERSHIFT TRANSMISSION
TECHNICAL SPECIFICATIONS
CONTROLS
LUBRICATION
GREASING
REMOVAL FROM MACHINE
DISASSEMBLY AND ASSEMBLY
TROUBLESHOOTING
TRANSMISSION ERROR CODES
REPAIR TIMES
SPECIAL TOOLS
SECTION 25 – FRONT AXLES
2WS FRONT AXLE
TECHNICAL SPECIFICATIONS
LUBRICATION AND GREASING
REMOVAL FROM MACHINE
DISASSEMBLY AND ASSEMBLY
TROUBLESHOOTING
4WD – 2WS FRONT AXLE
TECHNICAL SPECIFICATIONS
LUBRICATION AND GREASING
REMOVAL FROM MACHINE
DISASSEMBLY AND ASSEMBLY
TROUBLESHOOTING
SPECIAL TOOLS
4WS FRONT AXLE
TECHNICAL SPECIFICATIONS
LUBRICATION AND GREASING
REMOVAL FROM MACHINE
SECTION 27 – REAR AXLE
2WS REAR AXLE (BlOOC – BlOOCTC)
TECHNICAL SPECIFICATIONS
LUBRICATION AND GREASING
REMOVAL FROM MACHINE
DISASSEMBLY AND ASSEMBLY
TROUBLESHOOTING
REPAIR TIMES
SPECIAL TOOLS
2WS REAR AXLE (BllOC – BllOCTC)
TECHNICAL SPECIFICATIONS
LUBRICATION AND GREASING
REMOVAL FROM MACHINE
DISASSEMBLY AND ASSEMBLY
TROUBLESHOOTING
REPAIR TIMES
SPECIAL TOOLS
4WS REAR AXLE (B115C)
TECHNICAL SPECIFICATIONS
LUBRICATION AND GREASING
REMOVAL FROM MACHINE
DISASSEMBLY AND ASSEMBLY
TROUBLESHOOTING
REPAIR TIMES
SPECIAL TOOLS
SECTION 33 – BRAKE SYSTEM
PARKING BRAKE
TECHNICAL SPECIFICATIONS
OPERATION
ADJUSTMENT
DISASSEMBLY AND ASSEMBLY
SERVICE BRAKE
TECHNICAL SPECIFICATIONS
OPERATION
BRAKE PUMP – Remove
BRAKE PUMP – install
SECTION 35 – HYDRAULIC SYSTEM
HYDRAULIC DIAGRAMS
HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS
POWERSHUTTLE (BlOOC – BlOOCTC)
HYDRAULIC DIAGRAM – 2WS SIDESHIFT PILOT MODELS
POWERSHUTTLE (BlOOC – BlOOCTC – BllOC – BllOCTC)
HYDRAULIC DIAGRAM – 2WS SIDESHIFT PILOT MODELS POWERSHUTTLE (BlOOCLR)
HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS POWERSHUTTLE (BlOOCLR)
HYDRAULIC DIAGRAM – 2WS SIDESHIFT MECHANICAL MODELS POWERSHIFT (BllOCTC)
HYDRAULIC DIAGRAM – 4WS SIDESHIFT MECHANICAL MODELS POWERSHIFT (B115C)
HYDRAULIC DIAGRAM – 4WS SIDESHIFT PILOT MODELS POWERSHIFT (B115C)
HYDRAULIC DIAGRAM – 4WS CENTER PIVOT PILOT MODELS POWERSHIFT (B115C)
HYDRAULIC PUMP
HYDRAULIC FIXED-FLOW-RATE GEAR PUMP
HYDRAULIC VARIABLE-FLOW-RATE PISTON PUMP
CONTROL VALVES
LOADER CONTROL VALVE
BACKHOE ATTACHMENT CONTROL VALVE
RELIEF VALVES
BACKHOE ATTACHMENT CONTROL VALVE PILOT SOLENOID VALVE
ACCUMULATOR “AUTO GLIDE RIDE” PARKER
TECHNICAL SPECIFICATIONS
MAINTENANCE
SAFETY
CHECKING AND ADJUSTING THE PRECHARGE PRESSURE
HYDRAULIC SWING SYSTEM
OPERATION
HYDRAULIC CYLINDERS
LOADER ATTACHMENT BOOM CYLINDER
LOADER BUCKET CYLINDER
4X1 LOADER BUCKET CYLINDER
BACKHOE BOOM CYLINDER
BACKHOE ATTACHMENT DIPPER CYLINDER
BACKHOE BUCKET CYLINDER
TELESCOPIC CYLINDER
STABILIZER CYLINDER – CENTER PIVOT
STABILIZER CYLINDER – SIDESHIFT
SWING CYLINDER
BACKHOE ATTACHMENT LOCK CYLINDER – SIDESHIFT
SPECIAL TOOLS
HYDRAULIC CONTROL LEVERS
TECHNICAL SPECIFICATIONS
CONTROLS AND OPERATION
COMPONENTS
DISASSEMBLY AND ASSEMBLY
CONTROL LEVER VALVE
TROUBLESHOOTING
PRELIMINARY CHECKS
TROUBLESHOOTING (WITH “REXROTH” CONTROL VALVES)
SWING
HYDRAULIC PUMP
SECTION 39 – CHASSIS
DESCRIPTION
REMOVAL AND INSTALLATION OF COMPONENTS
COMPONENTS WITHIN THE CHASSIS
COMPONENTS OF THE LOWER PART OF THE CHASSIS
COMPONENTS ATTACHED OUTSIDE THE CHASSIS
COMPONENTS OF THE UPPER PART
SECTION 41 – STEERING SYSTEM
DESCRIPTION
2WS STEERING SYSTEM
4WS STEERING SYSTEM
POWER STEERING
TECHNICAL SPECIFICATIONS
COMPONENTS
DISASSEMBLY
ASSEMBLY
SECTION 50 – CAB HEATING AND AIR CONDITIONING
TECHNICAL SPECIFICATIONS
GENERAL
CAB HEATING
CONTROLS
OPERATION
OVERHAUL
TROUBLESHOOTING
AIR CONDITIONING
PRINCIPLES OF AIR CONDITIONING
CONTROLS
OPERATION
TROUBLESHOOTING AND TESTING
FLUSHING THE SYSTEM
DRAINING THE SYSTEM
CHARGING THE SYSTEM
OVERHAUL
COMPRESSOR
TECHNICAL SPECIFICATIONS
REMOVAL AND INSTALLATION
DISASSEMBLY AND ASSEMBLY
TROUBLESHOOTING
SECTION 55 – ELECTRIC SYSTEM
ELECTRIC DIAGRAMS
ELECTRIC DIAGRAMS – POWERSHUTTLE CAB (BlOOC – BlOOCTC – BllOC – BllOCTC)
ELECTRIC DIAGRAMS – POWERSHIFT CAB (BllOC – BllOCTC)
ELECTRIC DIAGRAMS – 4WS POWERSHIFT CAB (B115C)
CONTROLS AND INSTRUMENTS
FRONT INSTRUMENT PANEL
SIDE INSTRUMENT CLUSTER PANEL (BlOOC – BlOOCTC – BllOC – BllOCTC – B115C)
SIDE INSTRUMENT CLUSTER (BlOOC – BlOOCTC – BllOC – BllOCTC – B115C)
ANTI-START SYSTEM
DIAGNOSTIC DISPLAY (BlOOC – BlOOCTC – BllOC – BllOCTC – B115C)
SYMBOLS
SETUP MENU
PROCEDURE ABOUT SELF TEST
ON BOARD ERROR CODE RETRIEVAL
BACKLIGHTING AND DIMMING
WORK HOURS
OPERATION
WARNING SYSTEM
MAINTENANCE
WARNING MESSAGES
STARTING SYSTEM
OPERATION
STARTER MOTOR
TROUBLESHOOTING
ALTERNATOR
TECHNICAL SPECIFICATIONS
OPERATION
COMPONENTS
REMOVAL
PRELIMINARY CHECKS AND TESTS
TROUBLESHOOTING
BATTERY
TECHNICAL SPECIFICATIONS
OPERATION
REPLACEMENT
CHARGE AND ELECTROLYTE LEVEL CHECK
CONNECTING A BOOSTER BATTERY
BATTERY MASTER SWITCH
TROUBLESHOOTING
SECTION 82 – LOADER
LOADER ATTACHMENT CONTROLS
LOADER ATTACHMENT OPERATION
4×1 LOADER BUCKET CONTROL (optional)
LOADER ATTACHMENT control lock (specific to certain countries)
LOADER BUCKET SELF-LEVELLING
LOADER ATTACHMENT SAFETY STRUT
LOADER ATTACHMENT SAFETY STRUT (BlOOC – BllOC)
LOADER ATTACHMENT SAFETY STRUT (BlOOCTC – BllOCTC – B115C)
REMOVAL AND INSTALLATION OF LOADER BUCKET
LOADER BUCKET (BlOOC – BllOC)
LOADER BUCKET (BlOOCTC – BllOCTC – B115C)
LOADER BUCKET WITH FORKS (optional)
BUCKET TEETH REPLACEMENT
LOADER REMOVAL
LOADER ATTACHMENT (BlOOC – BllOC)
LOADER ATTACHMENT (BlOOCTC – BllOCTC – B115C)
SECTION 84 – BACKHOE
DESCRIPTION AND OPERATION
BACKHOE ATTACHMENT CONTROLS
BACKHOE ATTACHMENT MECHANICAL CONTROLS
BACKHOE ATTACHMENT HYDRAULIC CONTROLS
BACKHOE ATTACHMENT sideshift (sideshift version)
BACKHOE ATTACHMENT DISASSEMBLY
CENTER PIVOT BACKHOE ATTACHMENT DISASSEMBLY
SIDESHIFT BACKHOE ATTACHMENT DISASSEMBLY
BACKHOE BUCKET REPLACEMENT
BUCKET TEETH REPLACEMENT
DIPPER REMOVE
TELESCOPIC DIPPER REVISION
OVERHAUL
BACKHOE ATTACHMENT HYDRAULIC HANDLING
CONTROLS
HYDRAULIC DIAGRAM
DISASSEMBLY AND ASSEMBLY
Searches:
84568042A
84496793