Part of the New Holland Repair Manuals.
This BW28 and BW38 bale wagon repair manual gives the Stack Command electronics a full chapter. It covers ECU connections, stack patterns, machine interlocks, input and output tests and proximity sensor checks.
From there it widens out across seven books, part number 87693295, first printed in 2007. It covers the engine, fuel, cooling, the Allison automatic transmission, axles, TRW steering gear, Hydro-max brakes and cab A/C. The crop end gets the same depth: bale loader, cross-conveyor, both tables, tie spikes, load rack, rolling rack and push-off.
What's Inside This New Holland BW28, BW38 Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| Complete Contents | 1-60 | Section Index, Book Numbers, Chapter Contents, Manual Organization |
| Primary Hydraulic Power System | 61-248 | Piston Pump, Double Gear Pump, Valve Manifolds, Load Sensing, Filtration, Hydraulic Circuits, Pressure Testing, Troubleshooting |
| Electrical Power System | 249-474 | Ground Points, Fuses, Relays, Wire Harnesses, Connectors, Battery, Alternator, Starter Circuits |
| Lighting System | 475-534 | Headlights, Work Lights, Hazard Lights, Turn Signals, Flasher Module, Wiring Diagrams, Troubleshooting |
| Electronic System (Stack Command) | 535-582 | ECU Connections, Stack Patterns, Machine Interlocks, Input and Output Tests, Proximity Sensors, Troubleshooting |
| Engine | 583-732 | Engine Specifications, Tightening Torques, Clearances, Engine Removal and Installation, Cylinder Head, Crankshaft, Valve Train |
| Fuel and Injection System | 733-764 | Fuel Tank, Lift Pump, Fuel Filters, Injection Pump, Injection Timing, Injectors |
| Air Intake and Exhaust | 765-796 | Air Filter Elements, Filter Cleaning, Turbocharger, Intercooler, Intake Manifold, Exhaust Back Pressure, Muffler, Exhaust Manifold |
| Engine Coolant System | 797-842 | Cooling Circuit, Cooling Fan, Fan Motor, Radiator, Cooling Assembly, Troubleshooting |
| Lubrication and Starting | 843-856 | Oil Pressure, Engine Oil Capacity, Oil Pump, Oil Cooler, Starter Specifications, Starter Removal and Installation |
| Power Train | 857-918 | Front and Rear Driveline, Allison Transmission, Gear Ratios, Transmission Removal and Installation, Performance Troubleshooting |
| Front Axle | 919-950 | Wheel Lug Nuts, Wheel Bearings, Steering Knuckle, Kingpin Bushings, Axle Beam, Troubleshooting |
| Rear Axle | 951-1040 | Axle Specifications, Noise and Vibration Diagnosis, Differential Gears, Pinion Bearings, Electric Shift Unit, Lubrication |
| Steering | 1041-1146 | Hydraulic Circuit, Caster and Camber, Toe-In, Drag Link, Tie Rod, Steering Column, TRW TAS40 Steering Gear Service |
| Service and Parking Brakes | 1147-1226 | Hydro-Max Booster, Master Cylinder, Front and Rear Disc Brakes, Brake Bleeding, Leak Testing, Parking Brake |
| Suspension | 1227-1232 | Front and Rear Suspension, Leaf Springs, U-Bolts, Spring Bushings |
| Frame and Shields | 1233-1252 | Frame Torques, Frame Rails, Cab Removal, Engine Shield, Front Shield, Bumper, Radiator Screen Door |
| User Controls and Seat | 1253-1324 | Seat Adjustments, Air Suspension, Mirrors, Console Controls, Radio, Instrument Gauges, Wiring Tests |
| User Platform | 1325-1350 | Windshield Wiper, Cab Pressurization, Cab Suspension, Floor and Foot Controls, Platform Steps, Cab Door Latch |
| Environmental Control | 1351-1432 | Heating, Air Conditioning, Compressor, Condenser, Evaporator, Refrigerant Service, Pressure Switches, Diagnostic Charts |
| Safety, Decals and Plates | 1433-1452 | Safety Decals, Emergency Exit, Safety Gate, Seat Belt, Second Table Safety Prop, Identification Plates |
| Crop Processing: Picking, Storing and Unloading | 1453-1560 | Bale Loader, Cross-Conveyor, First Table, Tie Spikes, Second Table, Load Rack, Rolling Rack, Push-Off Feet |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Hydraulic reservoir capacity | 72 L (19 gal) | p. 245 |
| Hydraulic system capacity | 94.6 L (25 gal) | p. 245 |
| Engine oil capacity, including filter, approximately | 13.2 liters (14 quarts) | p. 847 |
| Fuel tank capacity | 75 gallons | p. 734 |
| A/C refrigerant charge | 2.2 lbs. of R-134a | p. 1375 |
| Motor relief (MRV) | 159 bar (2300 psi) | p. 245 |
| Second table relief (STRV) | 145 bar (2100 psi) | p. 245 |
| Rolling rack relief (RRRV) | 76 bar (1100 psi) | p. 245 |
| Load rack counterbalance valve setting | 210 bar (3000 psi) | p. 245 |
| Steering gear relief valve setting | 1850 PSI (127 bar) | p. 1069 |
| Hot engine oil pressure at idle | 1.2 bar (17.4 PSI) | p. 845 |
| Hot engine oil pressure at peak RPM | 3.8 bar (55.1 PSI) | p. 845 |
| Front wheel lug nut torque | 542 N⋅m (400 ft-lbs) | p. 921 |
| Front axle U-bolt nut torque, dry | 365 N⋅m-395 N⋅m (270 ft-lbs-290 ft-lbs) | p. 1230 |
| Front axle U-bolt nut torque, lubricated | 310 N⋅m-340 N⋅m (230 ft-lbs-250 ft-lbs) | p. 1230 |
| Bale loader motor speed | 260 RPM @ 2450 engine RPM | p. 117 |
| Cross-conveyor motor speed | 123 RPM @ 2450 engine RPM | p. 117 |
| Transmission weight | 150 kg (330 lb) | p. 874 |
