Part of the New Holland Repair Manuals.
This 792-page New Holland Construction EW 160 Technical Manual PDF breaks down the complete undercarriage, swing gearbox, and engine installation for your hydraulic excavator. Inside, you get full electrical troubleshooting charts, complete wiring diagrams, and high-quality hydraulic schematics covering every depressurizing and flushing procedure. Open the service data section to find detailed teardown steps for the travel gearbox and step-by-step multiple-disk brake repairs. Verify the working pump governing pressure hits 5 to 40 bar, and confirm your maximum oil flow reaches exactly 117 l/min at operating speed. Stop wasting time on dead-end electrical faults. Download this bookmarked file directly to your tablet, jump straight to the correct spec, and get your machine digging again.
What's Inside This New Holland EW 160 Manual
| System | Pages | Key Topics |
|---|---|---|
| Foreword / Safety Instructions | 3-15 | General Safety Rules, Warning Symbols, Personnel Qualifications, Repair Work Safety, Assisted Starting Safety |
| Service Data (General) | 17-57 | Si Units, Conversion Tables (Length, Pressure, Torque), Calculation Examples (Speeds, Hydraulic Outputs), Tightening Torques (Standard, Metric Fine, Sae Flange), Service Fluids |
| Service Data (Ew 160 Specific) | 58-76 | Engine Specifications, Axle and Transmission Data, Hydraulic System Settings, Tyre Pressure, Servicing and Wear Parts, Component Weights |
| Special Tools | 77-88 | Pcs Tester, Solenoid Valve Tester, Pressure Gauge, Stroke-Measuring Device, Cylinder Tools, Axle and Gearbox Tools |
| Undercarriage | 89-114 | Steering Swing Axle, Rigid Axle, Cardan Shaft, Wheels and Tyres, Outrigger Stabilizers, Levelling Blade |
| Superstructure | 115-138 | Ball-Bearing Swing Bearing, Engine Installation, Engine Coupling, Swing Gearbox Pinion Clearance |
| Gearboxes / Axles | 141-298 | Swing Gearbox dismantling/assembly, Multiple-Disk Brake Repair, Steering Axle removal/fitting, Wheel Hub Components, Travel Gearbox |
| Hydraulic System | 299-429 | Depressurizing/Venting, Flushing Procedures, Hydraulic Components Description, System Section Descriptions, Pressure Checking and Setting |
| Electrical System | 430-569 | Fundamentals of Electrical Engineering, Wiring Diagram Interpretation, Pcs Iii System Description, Electrical Troubleshooting |
| Fittings, Pipes and Hoses | 616-665 | Materials for Lines, Pipe Couplings, Flange Couplings, Assembly Aids, Tightening Torques |
| Welding for Maintenance and Repair | 666-772 | Welding Fundamentals, Repair Planning, Welding Techniques (Cracks, Cylinders, Box-Sections), Reinforcing Components, Heat Treatment, Wear Protection |
| Sealing, Protective, Testing and Cleaning Agents | 773-792 | Preservation of gearboxes/piston Rods, Corrosion Protection, Sealing Agents, Liquid Thread Adhesives, Lubricants, Surface Crack Checking |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Hydraulic and pneumatic equipment | 7 | p. 3 |
| Working pump, Governing pressure (GLR = load limit governor) | 5 - 40 bar / 72 - 580 psi | p. 67 |
| Working pump, Oil flow min. (at operating speed) | 15 l/min / 3.96 gal / min | p. 67 |
| Hydraulic oil reservoir, Return flow filter element 10 m (absolutely), O-Ring | 1 x 73171650 | p. 73 |
| Diesel engine (incl. filter), Approx. quantity | 11.5 l / 3.0 gallons | p. 72 |
| Diesel engine (incl. filter), Operating hours between changes | 250 | p. 72 |
| Swing bearing, Min. flank play swing bearing-slew pinion | 0.3 +0.2 mm / 0.01 +0.008 inch | p. 74 |
| Swing bearing, Tightening torque (Undercarriage) | 250 Nm / 184 lbft | p. 75 |
