Part of the New Holland Repair Manuals.
Service manual 47546458 takes a New Holland Roll-Belt 150 or Roll-Belt 180 round baler apart and back together, from the PTO gearbox to the net wrapper. It covers ActiveSweep, SuperFeed and CropCutter machines with 1.8 m or 2.0 m Wide pickups. Net and twine wrap, Bale Command II Plus and ISOBUS control are in the same June 2014 book.
This book gives you the torque values, the belt lengths and the fault code checks.
The chapters run system by system, so the electrical schematic sheets, fault codes and hydraulic troubleshooting tables are a quick flip away.
What's Inside This New Holland Roll-Belt 150, Roll-Belt 180 Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction and Safety | 1-57 | Foreword, Safety Rules, Baler Fire Hazard, Personal Protective Equipment, Safety Signs |
| Special Tools and Torque Tables | 58-78 | Fabricated Tools, Minimum Tightening Torques, Hydraulic Fittings, Roller Chains, Welding |
| General Specification and Product Identification | 79-93 | Consumables, Dimensions, Tires, Clutches, Bale Size, Pickups, Belts, Product Identification |
| Rear Axle | 94-119 | Non-Powered Rear Axle, Tire Configurations, Wheel Hub, Jack Points |
| PTO Drive Shaft and Gearbox | 120-169 | Drive Shaft, Gearbox Disassemble, Gear Backlash, Change Fluid |
| Clutches | 170-175 | Clutch Overview, Driveline Protection, Disengage and Reengage |
| Brakes | 176-199 | Hydraulic Service Brakes, Pneumatic Service Brakes, Bleed, Emergency Brake, Accumulator |
| Hydraulic Systems and Bale Density Circuit | 200-253 | Hydraulic Circuit Identification, Density Valve, Relief Valve, Cylinder, Accumulator, Troubleshooting |
| Tailgate, Pickup Lift, Cutter Control, Drop Floor and Bale Eject Circuits | 254-313 | Tailgate Circuit, Lockout Valve, Pickup Lift, Rotor Knife Circuit, Drop Floor, Troubleshooting |
| Electrical System and Operator's Panel | 314-399 | Controller Area Network, Operator's Panel, Diagnostic, Fault History, Calibration |
| Harnesses, Connectors and Electrical Schematics | 400-575 | Electrical Schematic Sheet, Power Distribution, Harness, Connector, Fuse |
| Electronic Controls and Modules | 576-603 | Ejection Control, Twine, Net Wrap, Bale Formation Control, Bale Density, Electronic Modules |
| Fault Codes | 604-705 | Battery Supply Voltage, Bale Size Position Sensor, Twine Arm, Net Duckbill, H-Bridge |
| Wide Pickup with Rotor Cutter or Feeder | 706-789 | Pickup Reel, Tines, Windguard, Shear Bolt, Auger |
| Rotor | 790-863 | Knife Drawer, Knives, Reverser |
| Bale Formation and Belts | 864-951 | Bale Forming Belts, Alligator, Rivet, Lacing, Belt Tension |
| Starter, Stationary, Stripper and Floor Rolls and Sledge | 952-1035 | Starter Roll, Stationary Roll, Stripper Roll, Floor Roll, Sledge, Bearing |
| Net and Twine Wrapping | 1036-1101 | Net Wrapper, Duckbill, Net Knife, Net Brake, Twine Wrapper, Twine Arms |
| Bale Ejector | 1102-1109 | Bale Ejector Components, Remove, Install |
| Lubrication System | 1110-1143 | Grease, Chain Oiler, Reservoir, Brushes, Bleed |
| Platform, Bodywork, Decals and Special Tool Index | 1144-1165 | Shields, Guards, Decals, Special Tool Index |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| PTO speed | 540/1000 RPM | p. 84 |
| Bale width | 1181 mm (46.5 in) | p. 86 |
| Bale diameter, Roll-Belt 150 (min/max) | 915 - 1524 mm (36 - 60 in) | p. 86 |
| Bale diameter, Roll-Belt 180 (min/max) | 915 - 1829 mm (36 - 72 in) | p. 86 |
| Bale weight, Roll-Belt 150 (min/max) | 181 - 816 kg (400 - 1800 lb) | p. 86 |
| Bale weight, Roll-Belt 180 (min/max) | 181 - 998 kg (400 - 2200 lb) | p. 86 |
| Minimum tractor power, 1.8 m Wide pickup (150 / 180) | 75 kW (102 Hp) / 78 kW (106 Hp) | p. 85 |
| Additional power per cutter knife | 1.1 kW (1.5 Hp) | p. 85 |
| Pickup reel speed | 108 RPM | p. 88 |
| 2.0 m Wide pickup, width between outside tines | 2072 mm (81.6 in) | p. 88 |
| Bale forming belt width | 273 mm (10.75 in) | p. 90 |
| Bale forming belt length (150 / 180) | 8712 mm (343 in) / 10681 mm (420.5 in) | p. 90 |
| PTO gearbox speed reduction ratio (540 / 1000 RPM input) | 1.8:1 / 3.33:1 | p. 136 |
| PTO gearbox output shaft speed | 280 - 320 RPM | p. 136 |
| Density relief valve torque | 200 - 275 N·m (148 - 203 lb ft) | p. 211 |
| Density valve retaining bolts | 21 N·m (16 lb ft) | p. 211 |
| Density cylinder piston nut torque | 175 - 225 N·m (129 - 166 lb ft) | p. 212 |
| Lug nut torque, 380/55-17 10 ply | 380 - 407 N·m (280 - 300 lb ft) | p. 83 |
| Tire pressure, 380/55-17 10 ply | 193 kPa (28 psi) to 220 kPa (32 psi) | p. 83 |
| Starter roll rotational speed | 210 RPM | p. 954 |
New Holland Roll-Belt 150, Roll-Belt 180 Common Problems This Manual Covers
Bale density pressure drops off, or the baler will not reach maximum baling pressure
Some pressure drop is normal when no crop is coming in. If the pressure keeps falling, look for internal leakage. Replace the seals, or replace the cylinder if the rod or bore shows damage. Bleed the air out of the system and clean any dirt out of the relief valve. If the baler never reaches maximum pressure, adjust the density relief valve as described in the Bale Density Circuit troubleshooting table.
Manual Section: Bale density circuit - Troubleshooting p. 252Tailgate opens slowly, closes fast or drifts open while baling
If the tailgate opens slowly, look for a restriction in the line or a lockout valve that is out of adjustment. Set the lockout valve so the spool gets full travel. If the tailgate closes fast, the orifice in the hydraulic line is missing, so install one. If it drifts open, the tailgate is not latched. Check that the latch is locked before you start baling.
Manual Section: Tailgate circuit - Troubleshooting p. 274Pickup rises too fast or will not lower
If the pickup rises too fast, the orifice in the pickup lift circuit may be missing or installed incorrectly. It has to sit with the slot facing away from the cylinder. If the pickup will not come down, the flotation springs are adjusted incorrectly. Set the pickup flotation weight to the specification given in the Pickup Lift Circuit troubleshooting section.
Manual Section: Pickup lift circuit - Troubleshooting p. 285Fault code 100.04-Battery supply voltage is too low (ICM)
This code means the ICM has sensed less than 10.0 V. The likely causes are a faulty charging system, a bad wiring harness connection or faulty ICM software. First check the tractor's diagnostic screen for battery voltage or charging system codes. Then put a multimeter between harness connector X-059 pin 20 and chassis ground. You should read about 10 - 12.5 V.
Manual Section: Fault codes p. 608Frequently Asked Questions
Which New Holland balers and configurations does this service manual cover?
This is New Holland service manual 47546458, in English and dated June 2014, for the Roll-Belt 150 and Roll-Belt 180 round balers. It covers the over shot feeder (ActiveSweep), rotor feeder (SuperFeed) and rotor cutter (CropCutter) versions. The 1.8 m and 2.0 m Wide pickups are both included, along with net and twine wrap and Bale Command II Plus or ISOBUS control. p. 1
What bale sizes and bale weights do the Roll-Belt 150 and Roll-Belt 180 make?
Both models make a 1181 mm (46.5 in) wide bale. The Roll-Belt 150 makes bales of 915 - 1524 mm (36 - 60 in) diameter and 181 - 816 kg (400 - 1800 lb). The Roll-Belt 180 makes bales of 915 - 1829 mm (36 - 72 in) and 181 - 998 kg (400 - 2200 lb). Each baler runs four bale forming belts, 273 mm (10.75 in) wide. They are 8712 mm (343 in) long on the 150 and 10681 mm (420.5 in) on the 180. p. 86
What PTO speed and tractor power does the baler need?
The baler runs on a 540/1000 RPM PTO. With the 1.8 m Wide pickup, minimum tractor power is 75 kW (102 Hp) for the Roll-Belt 150 and 78 kW (106 Hp) for the Roll-Belt 180. Add 1.1 kW (1.5 Hp) for every cutter knife in use. The gearbox reduces speed 1.8:1 on 540 RPM input and 3.33:1 on 1000 RPM input, giving 280 - 320 RPM at the output shaft. p. 85
Does the manual list fault codes for the baler controller?
Yes. The FAULT CODES chapter lists each code by number and description, with the control module, context, cause, possible failure modes and solution. It covers both Bale Command II Plus and ISOBUS balers. Examples include 100.03-Battery supply voltage is too high (ICM), 102.03-Bale size position sensor - Shorted to high source, and 300.05-Net duckbill not moving - No electric load, open circuit. p. 607
What is inside this manual: wiring schematics, troubleshooting, repair procedures?
You get electrical schematic sheets. Sheet 01 covers power distribution and the Controller Area Network, sheet 02 covers bale shape and twine wrap, and sheet 04 covers power distribution, knife and drop floor. The harness and connector pages show fuse ratings, including the 5.0 A controller fuse and the 25.0 A system fuse. The hydraulic chapters have circuit overview illustrations for the bale density, tailgate and cutter control circuits. There are also troubleshooting tables and operator's panel diagnostics. Removal, installation and adjustment procedures cover the gearbox, clutches, brakes, pickup, rotor, belts, rolls, sledge, net and twine wrappers and the oiler system. p. 409
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