Part of the New Holland Repair Manuals.
The lift won't raise the plow, the dash is showing a 2011 clutch pedal code, and the dealer can't come out until next week. This factory service manual is written for that day on a New Holland TL5.80, TL5.90 or TL5.100.
It covers Tier 3 tractors with PIN HCCZ, in cab and ROPS versions, with the 12x12 Power Shuttle and 4WD. It takes you through overhaul of the FPT 3.9 L four-cylinder, the clutch and flywheel damper, the shuttle hydraulic schemas, axles, PTO, brakes, the three-point hitch and cab climate control. Electrical schematic sheets are included for both cab and ROPS tractors.
Troubleshooting tables and fault code articles give a cause and a remedy for each symptom, and the connector tables list every pin, wire and Color-Size against its schematic sheet.
What's Inside This New Holland TL5.80, TL5.90, TL5.100 Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction and Specifications | 1-51 | Model Applicability, Safety Rules, International Symbols, Standard Tightening Torques, Shop Instructions, Fluid Capacities |
| Engine | 52-285 | Engine and Crankcase, Cylinder Heads, Valve Drive and Gears, Connecting Rods and Pistons, Crankshaft and Flywheel, Fuel Injection, Cooling and Lubrication, Turbocharger and Air Intake |
| Clutch | 286-297 | Clutch Components, Clutch Tightening Torques, Flywheel Damper, Damper Removal |
| Power Shuttle Transmission | 298-389 | External Controls, Hydraulic Components, Internal Components, Hydraulic Schemas, Fault Code Index, Calibration, Oil Draining and Filling |
| 4WD System, Front and Rear Axles | 390-527 | Electro-Hydraulic 4WD Control, 4WD Gearbox, Drive Shaft, Powered Front Axle, Front Differential, Steering Knuckles and Hubs, Rear Differential, Planetary Final Drives |
| Power Take-Off (PTO) | 528-583 | Rear Electro-Hydraulic Control, PTO Clutch, PTO Safety Brake, Hydraulic Schemas, Three-Speed Rear PTO, PTO Troubleshooting |
| Brakes and Controls | 584-603 | Hydraulic Service Brakes, Brake Specifications, Sectional Views, Removal and Installation, Brake Troubleshooting |
| Hydraulic Systems | 604-707 | Hydraulic Symbols, Hydraulic PTO Circuit, Fixed Displacement Pump, Filters, Remote Control Valves, Pressure Relief Valves, Three-Point Hitch Control Valve, Hydraulic Testing |
| Hitch, Drawbar and Ballast | 708-761 | Rear Three-Point Hitch, Lift Hydraulic Schemas, Position and Draft Control, Lift-O-Matic, Hitch Adjustment, Lift Troubleshooting, Front Ballast |
| Steering and Wheels | 762-821 | Hydrostatic Steering, Steering Pump, Steering Cylinders, Steering Troubleshooting, Tire Compatibility, Wheel Removal and Installation |
| Cab Climate Control | 822-895 | Heating, Ventilation, Air Conditioning, Compressor, Refrigerant Charging, Leak Testing, Climate Control Troubleshooting |
| Electrical Systems - General and Test Methods | 896-905 | Digital Multimeter Operation, Voltage, Current and Resistance Measurement, Continuity Testing |
| Electrical Component Descriptions | 906-954 | ECU, Sensor, Lamp, Fuse, Ground, Relay, Motor and Solenoid Descriptions |
| Electrical Schematic Sheets | 955-1025 | Fuse and Relay Modules, Ground Circuits, Engine and Transmission Circuits, Lighting, Instrument Cluster, Power Shuttle Module; Cab and ROPS Versions |
| Wire Connectors | 1026-1209 | Cab and ROPS Connector Indexes, Connector Component Diagrams, Connector Tables with Pin, Wire and Color-Size Columns, Sheet Cross-References |
| Engine Electrical, Starting and Charging | 1210-1275 | CAN Communication, Engine Starting System, Starter Troubleshooting, Alternator Testing, Battery Service, Fuel Level, Intake, Coolant and Oil Pressure Switches |
| Electronic Modules and Calibration Faults | 1276-1291 | U Calibration Fault Codes, Calibration Conditions and Value Limits |
| Transmission Control System | 1292-1421 | Transmission Controller Calibration, H Diagnostic Menus, Stored Error Codes, Clutch Pedal Potentiometer, Gear and Range Switches, Clutch Solenoid Circuits |
| 4WD, Differential Lock, PTO, Brake and Cluster Electrics | 1422-1499 | 4WD and Differential Lock Fault Codes, Rear PTO Fault Codes, Service and Parking Brake Sensors, Instrument Cluster Service, ADIC Fault Codes |
| Platform, Cab and Bodywork | 1500-1575 | Cab, Operator Platform, Footboards, Operator Protections, Seat, Engine Hood and Panels |
| Special Tool Index | 1576-1585 | Special Tool Part Numbers, Tool Descriptions and Service Operation References |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Engine power @ rated speed, TL5.80 | 60.0 kW (81.6 Hp)@ 2400 RPM | p. 56 |
| Engine power @ rated speed, TL5.90 | 66.0 kW (89.7 Hp)@ 2400 RPM | p. 56 |
| Engine power @ rated speed, TL5.100 | 74.5 kW (101.3 Hp) @ 2400 RPM | p. 57 |
| Engine peak torque, TL5.80 | 300.0 N·m (221.3 lb ft)@ 1400 RPM | p. 56 |
| Engine peak torque, TL5.90 | 330.0 N·m (243.4 lb ft) @ 1400 RPM | p. 56 |
| Engine peak torque, TL5.100 | 380.0 N·m (280.3 lb ft) @ 1400 RPM | p. 57 |
| Engine displacement (Travel) | 3.9 L (238 in³) | p. 57 |
| Engine compression ratio | 18:1 | p. 57 |
| Engine lubrication - without filter | 10.5 L (2.8 US gal) | p. 49 |
| Engine lubrication - with filter | 11.8 L (3.1 US gal) | p. 49 |
| Cooling system - with cab | 16.0 L (4.2 US gal) | p. 49 |
| Cooling system - without cab | 14.0 L (3.7 US gal) | p. 49 |
| Transmission oil | 55.0 L (14.5 US gal) | p. 49 |
| Front axle - central reservoir, TL5.80 | 4.5 L (1.2 US gal) | p. 49 |
| Front axle - central reservoir, TL5.90/TL5.100 | 7.0 L (1.8 US gal) | p. 49 |
| Front axle - final reducers (per hub) | 1.5 L (0.4 US gal) | p. 49 |
| Fuel tank - main, with cab (theoretical) | 87 L (23 US gal) | p. 49 |
| Fuel tank - main, less cab (theoretical) | 118 L (31 US gal) | p. 49 |
| Air conditioning - refrigerant gas HFC-134A | 1600 g | p. 49 |
| Remote control valve - regulating pressure of the relief valve | 190 bar | p. 656 |
