Part of the JCB Repair Manuals.
Built for the 2007 model year, this 779-page JCB 7000 Fastrac series service manual PDF (OEM #9803/8060-3) gives you the factory tear-down procedures for the Fastrac 7170 and related models. Open the file to find complete wiring diagrams, full hydraulic circuit schematics, and step-by-step front hitch and suspension calibration routines. You also get extensive fault finding tables, error code breakdowns, and diagnostic procedures for the smoothshift gearbox and ABS braking system. Set your air compressor to exactly 5.5 bar when blowing out the cab carbon filters. Time spent hunting for numbers is money lost in the shop. Grab this neatly bookmarked digital download, open it directly on your rugged shop tablet, and start turning wrenches with confidence.
Complete the set for your Fastrac 7170–7270
- Operator Manual: JCB Fastrac 7170, 7200, 7230, 7270 Operator Manual
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 1-43 | Introduction (Machine Model and Serial Number, Using the Service Manual, Units of Measurement, Section Numbering) |
| Care and Safety | 44-61 | Safety First (Important Information, Operator Manual, Safety Warnings, Safety Check List, Safety - Yours and Others, Operating Safety, Maintenance Safety) |
| Maintenance | 62-155 | Routine Maintenance (Service Requirements, Introduction, Owner/Operator Support, Service/Maintenance Agreements, Initial Service and Inspection, Obtaining Replacement Parts, Health and Safety, Lubricants, Battery, Service Schedules, How to Use the Service Schedules, Calendar Equivalents, Pre-Start Cold Checks, Service Points and Fluid Levels, Functional Test and Final Inspection, Fluids, Lubricants and Capacities, Coolant Mixtures, Fuel, Carrying Tools Onto the Machine, Cleaning the Machine, Preparing the Machine for Cleaning, Checking for Damage, Check the Machine Body and Structure, Check the Tyres, Check the Seat and Seat Belt, Check the Hydraulic Hoses and Fittings, Checking the ROPS Structure, Access Panels, Engine Covers, Panniers, Greasing, Drive Shafts, Front 3-Point Linkage, Front Axle Steering Swivels, Suspension Cylinder Pivots, Hydraulic Lift and 3-Point Linkage, Pick-Up Hitch, Automatic Trailer Coupling, Air Conditioning and Heater, Cleaning the Fresh Air Filter, Cleaning the Recirculation Air Filter, Brakes, Checking the Foot Brake Fluid Level, Checking the Trailer Air Tank, Checking the Air Tank Warning Lights, Checking and Renewing Foot Brake Pads, Testing the Park Brake, Checking the Park Brake Pads, Electrical System, Jump-Starting the Engine, Fuses and Relays, Relay Identification, Checking the Beam Alignment, Engine, Changing the Air Filter Elements, Checking the Oil Level, Changing the Oil and Filter, Cooling System, Checking the Coolant Level, Draining and Refilling the Coolant, Fan Belt, Fuel System, Draining the Fuel Pre-Filter, Changing the Fuel Pre-Filter Element, Changing the Fuel Filter Element, Bleeding the Fuel System, Hydraulic System, Checking the Fluid Level, Changing the Filter, Emptying the Hydraulic Coupling Drain Reservoirs, Transmission, Checking the Transmission Oil Level, Changing the Transmission Oil Filter, Changing the Transmission Oil and Cleaning the Strainer, Axles, Front Axle, Rear Axle, Tyres and Wheels, General, Wheel and Tyre Replacement, Adjustable Track Width, Wheel Nut Torques, Tyre Inflation, Checking and Adjusting the Front Wheel Alignment, Front Fender Adjustment |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Front Wheels Torque | 600 Nm | p. 149 |
| Rear Wheels Torque | 600 Nm | p. 149 |
| Carbon filters replacement interval | 250 hour intervals | p. 98 |
| Compressed air pressure for cleaning filters | 5.5 bar | p. 98 |
| BSP Hose Torque (1/8 in.) | 14.0 - 16.00 Nm | p. 15 |
| BSP Hose Torque (1/4 in.) | 24.0 - 27.0 Nm | p. 15 |
| Wiring harness insulation removal for splice | 7mm | p. 195 |
| Front hitch position sensor highest position typical value | 750 to 850 | p. 161 |
| Front hitch position sensor lowest position typical value | 150 to 250 | p. 162 |
| Battery electrolyte level | 6 mm above the plates | p. 107 |
| Battery charge level | three quarters charged | p. 190 |
| Transmission Charge Pump Maximum flow rate @ 2200 engine rev/min | 67 - 71 Litres/min | p. 474 |
