Part of the JCB Operator Manuals.
Every daily check, safety protocol, and cab control for your excavator is broken down in this 230-page JCB JS140, JS205, JS215 operator manual PDF (OEM #9831/7950). You get a complete breakdown of the operator station, detailed attachment guidelines for rockbreakers and crushers, and a full section of step-by-step daily maintenance procedures. Open to the technical data chapters to find complete fluid capacities, fault-finding charts for the hydraulic pump, and exact lubrication schedules to keep your equipment running strong. Swap the hydraulic oil return filter every 500 hours, and make sure the lower track roller bolts are locked down to exactly 288 N·m during your walk-around inspections. Prevent unnecessary wear and tear on your undercarriage and hydraulics. Grab this bookmarked download, open it on your tablet right in the cab, and get back to moving dirt.
What's Inside This Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| Acronyms Glossary | 11-12 | Heating Ventilation Air Conditioning, International Organization for Standardization, Light Emitting Diode, Product Identification Number, Personal Protective Equipment |
| Introduction | 13-28 | About This Manual, Safety, About the Product, Product and Component Identification, Safety Labels, Operator Station, Interior Switches |
| Operation | 29-73 | Operating Safety, Walk-Around Inspection, Entering and Leaving the Operator Station, Doors, Windows, Sun Visor/Sunblind, Battery Isolator |
| Driving the Machine | 74-75 | General |
| Operating Levers/Pedals | 76-81 | General, Auxiliary Circuit Controls |
| Lifting and Loading | 82-83 | General |
| Working with the Excavator End | 84-91 | General, Digging, Changing the Bucket Linkage |
| Heating, Ventilating and Air-Conditioning (HVAC) | 92-94 | General, Face Level Fan |
| Power Sockets | 95 | Auxiliary Power Socket |
| Fire Extinguisher | 96-97 | General |
| Moving a Disabled Machine | 98-101 | General, Jump-Starting the Engine, Retrieval |
| Lifting the Machine | 102-103 | General |
| Transporting the Machine | 104-107 | General, Unloading the Machine From the Transporting Vehicle/Trailer |
| Operating Environment | 108-109 | General, Operating in High Temperatures |
| Refuelling | 110-112 | General |
| Attachments | 113-128 | Working with Attachments, Impact Protection, Direct-Mounted Attachments, Quickhitch, Buckets, Rockbreaker, Crusher, Cutter |
| Preservation and Storage | 129-134 | Cleaning, Checking for Damage, Storage, Security |
| Maintenance | 135-193 | Maintenance Safety, Maintenance Schedules, Maintenance Positions, Service Points, Access Apertures, Tools, Lubrication |
| Technical Data | 194-218 | Static Dimensions, Performance Dimensions, Noise Emissions, Vibration Emissions, Fluids, Lubricants and Capacities, Torque Values, Electrical System |
| Fault-Finding | 219-224 | General, Operations, Hydraulic Pump, Travel, Hydraulic Ram |
| Warranty Information | 225-230 | Service Record Sheet |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Lower (track) roller tightening torque | 288 N·m | p. 211 |
| Hydraulic oil filter replacement interval | 500h | p. 145 |
| Suction strainer replacement interval | 2000h | p. 143 |
| Drain filter replacement interval | 1000h | p. 145 |
| Servo filter element replacement interval | 1000h | p. 145 |
| Breaker filter replacement interval | 100h | p. 143 |
| Hydraulic pump abnormal noise remedy (excessively high viscosity oil) | Replace with hydraulic oil of suitable viscosity | p. 222 |
| Engine overheating remedy (low coolant) | Refill | p. 220 |
| Fuel Tank Capacity | 253L | p. 207 |
| Engine Oil Capacity | 9L | p. 195 |
| Cooling System Capacity | 19.7L | p. 207 |
