Across the 2005-2006 Teletruk range, this JCB Operator Manual (OEM #9801/3110) covers every variant from the 2.0 D/G to the 3.5D 4x4 and High Lift. Scheduled maintenance is covered in detail, with service intervals from 10-hour daily checks through 2,000-hour annual inspections. Diagnostic fault code tables and step-by-step Load Moment Indicator procedures appear for both machine generations. The controls section covers each instrument reading, transmission lever position, and boom-carriage joystick pattern before you lift a load. Wheel nuts torque to 150 Nm and the hydraulic system holds 55 litres: factory figures, not guesses, so you set each adjustment right the first time. All 170 pages are bookmarked and searchable, so any spec sits a keyword away on your phone or tablet in the field.
What's Inside This JCB TELETRUK 2.0 D/G & variants Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| Important Information | 3-4 | Teletruk Distributor Name and Address, Customer Name and Address, Maintenance Contract Details, Maximum Agreed Operating Hours per Week, Accident Procedure |
| Obtaining Replacement Parts | 5 | No Parts Information Is Supplied in This Publication, It Is Recommended That You Install Only JCB Approved Parts |
| Safety Notices | 6-12 | In This Handbook and on the Machine There Are Safety Notices, Danger, Warning, Caution, Study This Handbook Before Starting the Machine |
| Safety Checklist | 13-19 | Introduction, General Safety, Operating Safety, Maintenance Safety |
| Centre of Gravity | 60-66 | Basic Principles (Introduction, Centre of Gravity of a Simple Payload, Centre of Gravity of a Combined Payload, Centre of Gravity of a Complex Payload, Centre of Gravity of the Teletruk) |
| Lifting and Transporting | 67-69 | Transporting |
| Operating Procedures | 70-91 | Rollover, Emergency Exit (Cab with: Rear Screen Opening, Fixed Rear Screen), Rated Payload Lifting Capacity (Passengers, Bystanders, Moving Parts) |
| Maintenance | 92-142 | Lubricants - Health and Safety (Hygiene, Storage, Waste Disposal, Handling, First Aid When Handling Oil) |
| Special Procedures | 143-159 | Wheels and Tyres (General, Inflating the Tyres, Changing a Wheel, Changing a Solid Tyre, Changing a Pneumatic Tyre), Fuel System (Bleeding the Fuel System) |
| Fluids and Lubricants | 160-161 | Engine Oil, Hydraulic System, Cooling System, Fuel System, Refrigerant, Grease Points, Boom Runways |
| Specifications | 162-166 | Static Dimensions, Noise, Attachments, Tyre Sizes and Pressures |
| Service Record Sheet | 167-170 | Distributor Preparation Despatch Sheet, 1st 250 Hrs./3 Months, 500 Hrs./6 Months, 1000 Hrs./12 Months Annual Insurance Inspection, 1500 Hrs./18 Months Annual Insurance Inspection |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| All Models | ||
| Wheel nuts torque | 150 Nm (110 lbf ft) | p. 146 |
| 2.0 D, 2.5 D, 3.0 D, 3.5 D, 3.0 D 4x4, 3.5D 4x4, 3.0 D High Lift | ||
| Alternator belt slack (diesel engines) | 7mm (1/4 in) | p. 139 |
| 2.0 G, 2.5 G, 3.0 G | ||
| Alternator belt slack (LPG engines) | 10 mm (3/8 in) | p. 139 |
| Diesel engines up to SN892816 | ||
| Engine Oil Capacity (NAT ASP, up to SN892816) | 8.2 litres | p. 160 |
| all models | ||
| Hydraulic System Capacity | 55 litres | p. 160 |
| Cooling System Total Coolant Mixture | 11 litres | p. 160 |
| Refrigerant Capacity | 750 grams | p. 161 |
| Wheel Nut Torque | 150 Nm (110 lbf ft) | p. 146 |
| Boom Wear Pad Mounting Bolts Torque | 56Nm (41 lbf ft) | p. 107 |
| Diesel models | ||
| Fuel System Capacity | 90 litres | p. 160 |
| Diesel engines | ||
| Fan Belt Slack (Diesel engines) | 7mm (1/4 in) | p. 139 |
| LPG engines | ||
| Fan Belt Slack (LPG engines) | 10 mm (3/8 in) | p. 139 |
JCB TELETRUK 2.0 D/G & variants Common Problems This Manual Covers
JCB Teletruk 3.0 D battery dies repeatedly and low voltage warning light flashes on the dashboard p. 139
Check the fan belt slack on page 139: press the belt center firmly and adjust the tensioner until deflection reads exactly 7mm (1/4 in) on diesel engines. Inspect the alternator connections and wiring harness for loose terminals, then clean the battery posts so charging voltage holds.
Manual Section: MaintenanceEngine cranks fast but will not start or runs extremely rough after standing overnight p. 160
Confirm the tank holds enough diesel; total fuel system capacity is 90 litres (page 160). Inspect every injector line and filter fitting for loose connections, then bleed the fuel system fully to purge trapped air before cranking again.
Manual Section: Fluids and LubricantsMachine suddenly loses drive function and directional controls fail to respond when shifted into gear p. 160
Apply the park brake and select neutral before startup. Read the hydraulic sight glass to confirm the fluid supports the 55 litres capacity on page 160. Inspect the operator seat switch and door interlock wiring for loose connectors.
Manual Section: Operating ProceduresPopping noise from the 3.5D 4x4 axles on sharp turns, or the solid tyre lock ring visibly slipping p. 146
Measure the tyre lock ring clearance on page 144; it must stay between 13 to 25 mm (0.5 to 1.0 in.). Torque all wheel nuts to 150 Nm (110 lbf ft) per page 146, then inspect the rim for cracks or visible damage.
Manual Section: Special ProceduresFrequently Asked Questions
How do I reset the fault codes on a JCB Teletruk?
Switch the starter key off, then back on to clear a displayed fault code. If the same code returns after that reset, the issue needs a JCB distributor to look deeper, so book a call rather than keep cycling the key.
What does error code mean on a JCB Teletruk?
On the Load Moment Indicator (LMI), each code flags a specific fault: Code 1 is a transducer signal fault, Code 2 calibration out of range, Code 3 calibration required, Code 4 a display unit fault, and Code 5 low battery voltage, meaning below 9 Volts.
What are the torque settings for JCB Teletruk wheel nuts and fasteners?
Refitting a wheel? Tighten the nuts diametrically in pairs to 150 Nm (110 lbf ft), then lower the machine back to the ground.
How to clear error codes on JCB Teletruk 3.0 D/G
Begin with a simple power cycle: starter key off, then on, which clears transient error codes. Anything that survives the cycle points to a deeper fault, so loop in your JCB distributor.
What do I get after purchasing this JCB TELETRUK 2.0 D/G & variants manual?
Immediate download of the complete 170-page searchable Operator Manual. Open it on any device, from the laptop at your desk to the phone in the field.
Can I print specific sections of this JCB TELETRUK 2.0 D/G & variants manual?
The PDF is DRM-free, so print whatever sections you want to carry into the shop. Standard letter or A4 paper both work fine.
Document Quality
This document is a scanned PDF, not a native digital file, but it includes an OCR layer, so you can search and copy the full text. The text quality is consistently crisp and easy to read throughout the manual. Diagrams and illustrations are raster images (scanned drawings), but they are clear, and all labels are legible. The pages are clean with no noticeable scan artifacts, stains, or skewed content, and there are a few intentionally blank pages noted within the document.
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