Part of the JCB Operator Manuals.
This is the JCB Teletruk Operator Manual (publication 9801/3110) covering the 2.0, 2.5, 3.0 and 3.5 diesel and LPG models, including the 3.0 D and 3.5D 4x4 and the 3.0 D High Lift, built around 2005 to 2006. It runs to 170 pages of operating and maintenance guidance.The handbook explains safety notices and checklists, the load moment indicator and diagnostic fault codes, and the important centre of gravity principles that govern safe lifting on this counterbalance-free forklift. Operating procedures, rollover and emergency exit guidance, and rated payload information are all included.A detailed maintenance section, special procedures for wheels, tyres and fuel system bleeding, plus fluids, capacities and specifications round it out. It is the correct reference for operators and owners running any of these Teletruk lift trucks day to day.
What's Inside This JCB Teletruk Series Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| Important Information | 3-4 | Teletruk Distributor Name and Address, Customer Name and Address, Maintenance Contract Details, Maximum Agreed Operating Hours per Week, Accident Procedure |
| Obtaining Replacement Parts | 5 | No Parts Information Is Supplied in This Publication, It Is Recommended That You Install Only Jcb Approved Parts |
| Safety Notices | 6-12 | In This Handbook and on the Machine There Are Safety Notices, Danger, Warning, Caution, Study This Handbook Before Starting the Machine |
| Safety Checklist | 13-19 | Introduction, General Safety, Operating Safety, Maintenance Safety |
| Centre of Gravity | 60-66 | Basic Principles (Introduction, Centre of Gravity of a Simple Payload, Centre of Gravity of a Combined Payload, Centre of Gravity of a Complex Payload, Centre of Gravity of the Teletruk) |
| Lifting and Transporting | 67-69 | Transporting |
| Operating Procedures | 70-91 | Rollover, Emergency Exit (Cab with: Rear Screen Opening, Fixed Rear Screen), Rated Payload Lifting Capacity (Passengers, Bystanders, Moving Parts) |
| Maintenance | 92-142 | Lubricants - Health and Safety (Hygiene, Storage, Waste Disposal, Handling, First Aid When Handling Oil) |
| Special Procedures | 143-159 | Wheels and Tyres (General, Inflating the Tyres, Changing a Wheel, Changing a Solid Tyre, Changing a Pneumatic Tyre), Fuel System (Bleeding the Fuel System) |
| Fluids and Lubricants | 160-161 | Engine Oil, Hydraulic System, Cooling System, Fuel System, Refrigerant, Grease Points, Boom Runways |
| Specifications | 162-166 | Static Dimensions, Noise, Attachments, Tyre Sizes and Pressures |
| Service Record Sheet | 167-170 | Distributor Preparation Despatch Sheet, 1st 250 Hrs./3 Months, 500 Hrs./6 Months, 1000 Hrs./12 Months Annual Insurance Inspection, 1500 Hrs./18 Months Annual Insurance Inspection |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| All Models | ||
| Wheel nuts torque | 150 Nm (110 lbf ft) | p. 146 |
| 2.0 D, 2.5 D, 3.0 D, 3.5 D, 3.0 D 4x4, 3.5D 4x4, 3.0 D High Lift | ||
| Alternator belt slack (diesel engines) | 7mm (1/4 in) | p. 139 |
| 2.0 G, 2.5 G, 3.0 G | ||
| Alternator belt slack (LPG engines) | 10 mm (3/8 in) | p. 139 |
| Diesel engines up to SN892816 | ||
| Engine Oil Capacity (NAT ASP, up to SN892816) | 8.2 litres | p. 160 |
| all models | ||
| Hydraulic System Capacity | 55 litres | p. 160 |
| Cooling System Total Coolant Mixture | 11 litres | p. 160 |
| Refrigerant Capacity | 750 grams | p. 161 |
| Wheel Nut Torque | 150 Nm (110 lbf ft) | p. 146 |
| Boom Wear Pad Mounting Bolts Torque | 56Nm (41 lbf ft) | p. 107 |
| Diesel models | ||
| Fuel System Capacity | 90 litres | p. 160 |
| Diesel engines | ||
| Fan Belt Slack (Diesel engines) | 7mm (1/4 in) | p. 139 |
| LPG engines | ||
| Fan Belt Slack (LPG engines) | 10 mm (3/8 in) | p. 139 |
JCB Teletruk Series Common Problems This Manual Covers
Intermittent no-drive or electrical faults
Teletruks can develop intermittent faults from loose or corroded wiring, a sensor lead or a kill switch rather than a major failure. The Maintenance section guides the checks that keep connections and electrics sound.
Manual Section: Maintenance p. 92Hard starting or cutting out after standing
Air in the fuel or a loose fuel connection makes the engine hard to start or stall once warm. The Special Procedures section covers bleeding the fuel system to clear trapped air.
Manual Section: Special Procedures p. 143Charging faults and low battery voltage
Repeated low-voltage symptoms often trace to belt tension or the alternator circuit. The Maintenance section covers the drive belt and the checks behind the charging system.
Manual Section: Maintenance p. 92Safety interlock prevents operation
The truck may refuse to work until the park brake is applied and neutral is selected. The Operating Procedures section covers rated payload lifting and the operating conditions the machine expects before it will move.
Manual Section: Operating Procedures p. 70Wheel and tyre problems
Wheel changes and tyre servicing must follow the correct sequence and torque to stay safe. The Special Procedures section covers wheels and tyres, including inflating, changing a wheel and changing solid or pneumatic tyres.
Manual Section: Special Procedures p. 143Misjudged load capacity
Because the Teletruk lifts on a boom rather than a mast, load stability depends on understanding the centre of gravity. The Centre of Gravity section explains the basic principles for simple, combined and complex payloads.
Manual Section: Centre of Gravity p. 60Frequently Asked Questions
Which Teletruk models does this manual cover?
It covers the JCB Teletruk 2.0, 2.5, 3.0 and 3.5 diesel and LPG models, including the 3.0 D and 3.5D 4x4 and the 3.0 D High Lift, built around 2005 to 2006.
Does it give wheel nut torque and tyre data?
Yes. The Special Procedures section covers wheels and tyres, including changing a wheel and the correct tyre servicing steps for the machine. p. 143
Does it cover both diesel and LPG engines?
Yes. The Maintenance section covers service items for both, including the drive belt slack, which differs between the diesel and LPG engines. p. 92
How soon do I get the manual?
Delivery is instant. The download link appears right after checkout, so there is no waiting for shipping.
What do I get after purchasing this JCB TELETRUK 2.0 D/G & variants manual?
Immediate download of the complete 170-page searchable Operator Manual. Open it on any device, from the laptop at your desk to the phone in the field.
Can I print specific sections of this JCB TELETRUK 2.0 D/G & variants manual?
The PDF is DRM-free, so print whatever sections you want to carry into the shop. Standard letter or A4 paper both work fine.
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