Part of the JCB Operator Manuals.
This is the JCB Teletruk Operator Manual (publication 9801/3110) covering the 2.0, 2.5, 3.0 and 3.5 diesel and LPG models, including the 3.0 D and 3.5D 4x4 and the 3.0 D High Lift. It runs to 170 pages of operating and maintenance guidance.
The handbook explains safety notices and checklists, the load moment indicator and diagnostic fault codes, and the important centre of gravity principles that govern safe lifting on this counterbalance-free forklift. Operating procedures, rollover and emergency exit guidance, and rated payload information are all included.
A detailed maintenance section, special procedures for wheels, tyres and fuel system bleeding, plus fluids, capacities and specifications round it out. It is the correct reference for operators and owners running any of these Teletruk lift trucks day to day.
Other edition of this manual
What's Inside This JCB Teletruk Series Operator Manual
| System | Pages | Key Topics |
|---|---|---|
| Important Information | 3-4 | Teletruk Distributor Name and Address, Customer Name and Address, Maintenance Contract Details, Maximum Agreed Operating Hours per Week, Accident Procedure |
| Obtaining Replacement Parts | 5 | No Parts Information Is Supplied in This Publication, It Is Recommended That You Install Only Jcb Approved Parts |
| Safety Notices | 6-12 | In This Handbook and on the Machine There Are Safety Notices, Danger, Warning, Caution, Study This Handbook Before Starting the Machine |
| Safety Checklist | 13-19 | Introduction, General Safety, Operating Safety, Maintenance Safety |
| Centre of Gravity | 60-66 | Basic Principles (Introduction, Centre of Gravity of a Simple Payload, Centre of Gravity of a Combined Payload, Centre of Gravity of a Complex Payload, Centre of Gravity of the Teletruk) |
| Lifting and Transporting | 67-69 | Transporting |
| Operating Procedures | 70-91 | Rollover, Emergency Exit (Cab with: Rear Screen Opening, Fixed Rear Screen), Rated Payload Lifting Capacity (Passengers, Bystanders, Moving Parts) |
| Maintenance | 92-142 | Lubricants - Health and Safety (Hygiene, Storage, Waste Disposal, Handling, First Aid When Handling Oil) |
| Special Procedures | 143-159 | Wheels and Tyres (General, Inflating the Tyres, Changing a Wheel, Changing a Solid Tyre, Changing a Pneumatic Tyre), Fuel System (Bleeding the Fuel System) |
| Fluids and Lubricants | 160-161 | Engine Oil, Hydraulic System, Cooling System, Fuel System, Refrigerant, Grease Points, Boom Runways |
| Specifications | 162-166 | Static Dimensions, Noise, Attachments, Tyre Sizes and Pressures |
| Service Record Sheet | 167-170 | Distributor Preparation Despatch Sheet, 1st 250 Hrs./3 Months, 500 Hrs./6 Months, 1000 Hrs./12 Months Annual Insurance Inspection, 1500 Hrs./18 Months Annual Insurance Inspection |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| All Models | ||
| Wheel nuts torque | 150 Nm (110 lbf ft) | p. 146 |
| 2.0 D, 2.5 D, 3.0 D, 3.5 D, 3.0 D 4x4, 3.5D 4x4, 3.0 D High Lift | ||
| Alternator belt slack (diesel engines) | 7mm (1/4 in) | p. 139 |
| 2.0 G, 2.5 G, 3.0 G | ||
| Alternator belt slack (LPG engines) | 10 mm (3/8 in) | p. 139 |
| Diesel engines up to SN892816 | ||
| Engine Oil Capacity (NAT ASP, up to SN892816) | 8.2 litres | p. 160 |
| all models | ||
| Hydraulic System Capacity | 55 litres | p. 160 |
| Cooling System Total Coolant Mixture | 11 litres | p. 160 |
| Refrigerant Capacity | 750 grams | p. 161 |
| Wheel Nut Torque | 150 Nm (110 lbf ft) | p. 146 |
| Boom Wear Pad Mounting Bolts Torque | 56Nm (41 lbf ft) | p. 107 |
| Diesel models | ||
| Fuel System Capacity | 90 litres | p. 160 |
| Diesel engines | ||
| Fan Belt Slack (Diesel engines) | 7mm (1/4 in) | p. 139 |
| LPG engines | ||
| Fan Belt Slack (LPG engines) | 10 mm (3/8 in) | p. 139 |
