Part of the John Deere Repair Manuals.
This is TM406419, the factory technical repair manual for the John Deere 5G series utility tractors built 2013-2018. It covers the base 5080G, 5090G and 5100G plus every specialty variant Deere hung off this platform: the GL low profile, GF orchard, GN narrow, GV vineyard and GH high clearance models - so if you run a 5085GF in fruit rows or a 5075GV between vines, this is your book. Inside you get full teardown and rebuild coverage of the 4045 PowerTech engine, fuel and air intake, the electrical system, all three transmission families including the 24-12 Power Reverser, steering and brakes, hydraulics, the cab, and the special tools list you need to do the job right.
What's Inside This Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| Safety (Section 05) | 7-25 | Safety Precautions and Decals |
| General Information (Section 10) | 26-94 | Per-Model Engine Specifications, Tune-Up, Fuels and Lubricants, Standard Torques |
| Engine (Section 20) | 95-157 | L 4-Cylinder Overhaul, Cooling, Lubrication, Valve Clearances |
| Fuel and Air Intake Systems (Section 30) | 158-213 | Fuel System, Injection, Filters, Turbocharger and Aftercooler, Air Intake |
| Electrical System (Section 40) | 214-273 | Wiring, Component Location, Sensors, Charging and Starting |
| Drive Train (Without Transmission) (Section 50A) | 274-408 | Clutch, Differential, Final Drives, MFWD, PTO |
| Mechanical Transmissions (Section 50B) | 409-565 | Mechanical Transmission Overhaul, Hi-Lo, Synchro, Adjustments |
| Power Reverser Transmission (24-12) (Section 50C) | 566-631 | Power Reverser 24-12 Transmission Overhaul, Clutch Packs, Pressure Tests |
| Steering and Brake Systems (Section 60) | 632-727 | Steering Pump and Cylinder, Service and Park Brakes, Bleeding |
| Hydraulic System (Section 70) | 728-831 | Hydraulic Pump and Filter, Hitch and Rockshaft, SCVS, Pressure Tests, Pump Torques |
| Miscellaneous (Section 80) | 832-909 | Frame, Ballast, Wheels and Tires, Fenders, Miscellaneous Service |
| Operator's Cab and Open Operator's Station (Section 90) | 910-1042 | Cab and Open Station: Seat, HVAC, Glass, Instrument Panel, Controls, ROPS |
| Special Tools (Section 99) | 1043-1080 | John Deere Special Service Tools Required by the Procedures in This Manual |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| 5080 | ||
| Engine Model, 5080 | 4045HAT80 | p. 27 |
| Power at Rated Speed (97/68 EEC), 5080 | 60 kW (80 hp) | p. 27 |
| Maximum Torque, 5080 | 325 N·m at 1600 rpm | p. 27 |
| 5090 | ||
| Engine Model, 5090 | 4045HAT81 | p. 27 |
| Power at Rated Speed (97/68 EEC), 5090 | 67 kW (90 hp) | p. 27 |
| Maximum Torque, 5090 | 365 N·m at 1600 rpm | p. 27 |
| 5100 | ||
| Engine Model, 5100 | 4045HAT82 | p. 27 |
| Power at Rated Speed (97/68 EEC), 5100 | 74 kW (100 hp) | p. 27 |
| Maximum Torque, 5100 | 375 N·m at 1600 rpm | p. 27 |
| All models | ||
| Engine Displacement | 4530 cm3 (276 cu. in.), 4 cylinders, bore 106.5 mm x stroke 127 mm | p. 27 |
| Intake Valve Clearance | 0.36 mm (0.014 in.) | p. 27 |
| Exhaust Valve Clearance | 0.46 mm (0.018 in.) | p. 27 |
| Slow Idle / Fast Idle | 850-900 rpm / 2425-2475 rpm | p. 27 |
| Rated Engine Speed | 2300 rpm | p. 27 |
| Engine Oil Capacity (with filter) | 8.0 L (2.0 U.S. gal.) | p. 27 |
| Engine Speed for 540 rpm Rear PTO | 1938 rpm | p. 27 |
| Steering Pump Flow Rate (at rated engine speed) | 24.6 L/min (6.5 gpm) | p. 30 |
| 2WD | ||
| Transmission / Hydraulic Oil Capacity | 36 L | p. 729 |
