John Deere 5215, 5315, 5415, 5515 Diagnostic Technical Manual [Tractor]

Factory Diagnostic Test and Repair Technical Manual TM4856 08.2010 For John Deere 5215, 5315, 5415, 5515, 5515 High Crop Tractors. Detailed step by step illustrations, instructions, diagrams for systems diagnosis, system theory of operation, performance testing, tests and adjustments, operational check, operation, unit locations and identification, diagnostic codes, schematics and repair procedures, troubleshooting, removal, disassembly, installation, machine specifications, tightening references, maintenance, inspection

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Models

John Deere
5215
5315
5415
5515
5515 High Crop

Contents

FOREWORD
EDITION
-SAFETY
Safety Measures
-GENERAL INFORMATION
Specifications
TuneUp
Pre delivery Inspection
-ENGINE REPAIR
Removal and Installation of Engine Components
-FUEL AND AIR INTAKE SYSTEMS REPAIR
Speed Control Linkage
Fuel System
Air Intake System
-ELECTRICAL SYSTEM REPAIR
Battery, Starting Motor and Alternator
Switches and Sensors
-TRANSMISSION REPAIR
Removal and Installation of Power Train Components
Clutch
HiLo Clutch (/Speed Transmission)
Transmission
-24/12-SPEED TRANSMISSION — REPAIR
Removal and Installation of /Speed Transmission Components
Clutch/Speed Transmission
El Hydr High/Low/Reverse Clutch (/Speed Transmission)
-DRIVE SYSTEMS REPAIR
Component Removal and Installation
Front Wheel Drive Clutch Transmission
Differential
Final Drives
Power TakeOff
Transmission Housing Sensors
-STEERING AND BRAKE SYSTEMS REPAIR
Steering System
Brake System
-HYDRAULIC SYSTEM REPAIR
Hydraulic Pump and Filter
Hitch
Three Point Hitch
Selective Control Valves
-MISCELLANEOUS REPAIR
Removal and Installation of Components
Front Axle
Front and Rear Wheels
Trailer Mounting and Swinging Drawbar
Fenders
-OPERATORS CAB AND OPEN OPERATORS STATION REPAIR
Removing and Installing Operators Cab/Open Operators Station
Controls and Instruments
Air Conditioning System
Heating System
Operators Cab
Open Operators Station
Operators Seat
-DIAGNOSTIC TROUBLE CODES
EHM Electro Hydraulic Management
EHS Electronic Hitch Sensing
-OBSERVABLE SYMPTOMS
Fuel and Air Intake System
Electrical System
Power Train
Power Reverser Transmission
Steering and Brakes
Front Wheel Drive
-ENGINE OPERATION AND TESTS
Operational CheckOut
Tests and Adjustments
-FUEL, AIR INTAKE AND COOLING SYSTEMS
Tests and Adjustments
Theory of Operation
-ELECTRICAL SYSTEM OPERATION AND TESTS
SSE Motor Starting and Charging System
SSE Instrument Panel
SSE Horn
SSE Lighting System
SSE Work Lights
SSE Radio, Dome and Console Light
SSE Fan and Air Conditioning System
SSE Wiper and Washer System
SSE Beacon Light
SSE Power Outlet
SASEA Electronic Hitch Sensing (EHS)
SBSEB Electronic Hitch Sensing (EHS II)
SASEA Hazard Warning and Turn Signal Lights
SBSEB PTO System
SCSEC Front Wheel Drive, Differential Lock and Braking System
SSE Flow Divider Valve
SASEA Electro Hydraulic Management (EHM)
SBSEB Electro Hydraulic Management (EHM II)
SSE Electro Hydraulic HiLo
Component Information Connectors
Component Information Wiring Harnesses
Component Information Electrical Parts
Component Information Ground Connection
Wiring Diagrams
-ELECTRONIC CONTROL UNITS
Operation and General Information on Diagnostics
Electro Hydraulic Management
EHS Electronic Hitch Sensing
-POWER TRAIN — OPERATION AND TESTS
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
-24/12-SPEED TRANSMISSION — OPERATION AND TESTS
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
-STEERING AND BRAKE SYSTEMS — OPERATION AND TESTS
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
-HYDRAULIC SYSTEM — OPERATION AND TESTS
Component Location
Theory of Operation
Diagnosis
Tests
Adjustments
Hydraulic System Schematics
-MISCELLANEOUS
Operational Checks
-AIRCONDITIONING SYSTEM — OPERATION AND TESTS
Component Location
Theory of Operation
Diagnosis, Tests and Adjustments
-SPECIAL TOOLS
Special Tools (Dealer Fabricated)
Special Tools and Test Equipment