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Part of the John Deere Repair Manuals.
Want the factory repair procedures for your John Deere 6115D, 6105D, 6130D, or 6140D? This 666-page repair manual (OEM #TM607219) covers every major system on all four tractors, from engine teardown to cab R&R. Inside: step-by-step procedures for engine repair, fuel, air intake, exhaust, electrical circuits, drive systems, transmission, steering, brakes, and a full hydraulics section covering the pump, hitch valve, and rear selective control valve. You also get a thick torque reference section with metric bolt values, unified inch specs, face seal fitting charts, and four-bolt flange torque tables. Tighten DPF mounting cap screws to 30 N·m (265 lb.-in.) and bring SCV hydraulic hose lines to 102 N·m (75 lb-ft): factory numbers, not guesswork. Forum threads won't fix your tractor. Download the bookmarked PDF, jump to any section by keyword, and get the right answer the first time.
What's Inside This John Deere 6105D, 6115D, 6130D, 6140D Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 8-66 | Sealants and Adhesives Cross-Reference Chart, Metric Bolt and Screw Torque Values, Unified Inch Bolt and Screw Torque Values, Face Seal Fittings Assembly and Installation |
| Engine Repair | 67-98 | Group 05 - Engine, Group 10 - Cooling System |
| Fuel, Air Intake, and Exhaust Systems | 99-127 | Group 05 - Fuel System, Group 10 - Air Intake System, Group 15 - Exhaust System |
| Electrical System | 128-239 | Group 05 - Connectors, Group 10 - Charging Circuit, Group 15 - Starting Circuit, Group 20 - Electrical System Components |
| Drive Systems and Transmission | 240-274 | Group 00 - Towing, Group 05 - Component Removal, Group 10 - PTO, Group 15 - Clutch |
| Steering and Brakes | 275-332 | Group 05 - Steering Repair, Group 10 - Front Axle, 2WD, Group 15 - Front Axle, MFWD, Group 20 - Brake Repair |
| Hydraulics | 333-508 | Group 05 - Hydraulic Pump, Group 10 - Hydraulic Oil Cooler, Group 15 - Hitch Valve, Group 20 - Hydraulic Rear Selective Control Valve |
| Miscellaneous | 509-538 | Group 05 - Hood and Fenders, Group 10 - Hitch and Drawbar, Group 15 - Front Support |
| Open Operator Station Repair | 539-566 | Group 05 - Seat and Support, Group 10 - ROPS, Group 15 - Operator Platform, Group 20 - Cowl Repair |
| Cab, Operator Station Repair | 567-661 | Group 00 - Removal and Installation of Components, Group 10 - Air Conditioning System, Group 15 - Heating System, Group 20 - Seat |
| Special Tools | 662-666 | Group 05 - Dealer Fabricated Tools, Group 10 - Service Tools |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Diesel Exhaust Filter weight | 25 kg (55 lb.) | p. 120 |
| DPF Mounting cap screws torque | 30 N·m (265 lb.-in.) | p. 124 |
| SCV Hydraulic Lines torque | 102 N·m (75 lb-ft) | p. 412 |
| Cylinder Hose Fitting torque | 24 N·m (18 lb-ft) | p. 351 |
| Shear bolts replacement criteria | Always replace shear bolts with identical property class. | p. 45 |
| Hydraulic hose replacement criteria | Replace worn or damaged hose assemblies immediately with John Deere approved replacement parts if there is leakage, kinking, cuts, cracks, abrasion, blisters, corrosion, exposed wire braid or any other signs of wear or damage. | p. 28 |
| Hydraulic connector corrosion replacement criteria | Replace worn or damaged hose assemblies immediately with John Deere approved replacement parts if there is corrosion. | p. 28 |
| Torsional Damper Cap Screws Torque | 40 N·m | p. 67 |
| Engine-to-Mid-frame Mounting Cap Screws Torque | 530 N·m | p. 67 |
| Radiator Pressure Test | 103 kPa | p. 83 |
| Radiator Cap Pressure Test | 103 kPa | p. 83 |
| Cooling System Capacity | 16.5 L | p. 83 |
John Deere 6105D, 6115D, 6130D, 6140D Common Problems This Manual Covers
John Deere 6105D hydraulic hose kinking or exposed wire braid, implements won't respond p. 28
Inspect every hose run for kinking, cuts, abrasion, blisters, or exposed wire braid. Replace immediately per the replacement criteria on page 28; do not wait until the next scheduled service. Use only John Deere approved assemblies. On reinstall, torque SCV hydraulic line fittings to 102 N·m (75 lb-ft) and cylinder hose fittings to 24 N·m (18 lb-ft).
Manual Section: Hydraulic System RepairDPF warning light on, engine derates or shuts down mid-field despite recent service p. 120
Remove the diesel exhaust filter carefully; it weighs 25 kg (55 lb.) and requires a second person or lift support as noted on page 120. Inspect for excess soot loading. On 6105D/6115D use RE568454; on 6130D/6140D use RE551147. Reinstall and torque mounting cap screws to 30 N·m (265 lb.-in.) per page 124. Confirm engine oil meets PLUS-50 II spec.
Manual Section: Air Intake and Exhaust System RepairEngine oil darkens before the 250-hour interval and oil pressure warning appears p. 67
Check engine oil at every 250-hour or annual interval. If oil turns dark and gritty before that mark, you are likely running non-spec oil. Drain completely, refill with ACEA E4 or E5 rated oil, and install a new filter RE504836. The engine service procedures on page 67 detail the breather tube location; inspect it for blockage too.
Manual Section: Engine System RepairHydraulic connector terminals corrode after wet-season work, control valve response becomes intermittent p. 128
Inspect all hydraulic connector terminals for corrosion, bent pins, or missing dust caps. Replace corroded hose assemblies immediately per the criteria on page 28. Clean terminal faces with electrical contact cleaner, then reseat connectors until fully locked. On any hydraulic lines removed during inspection, retorque fittings to 102 N·m (75 lb-ft) per page 412.
Manual Section: Electrical System RepairEngine overheats under load or in hot weather, coolant temperature warning comes on p. 83
Pressure-test the radiator at 103 kPa per page 83 and watch for any pressure drop that signals a leak. Check the core for debris plugging from field work. If coolant is contaminated or low, drain and refill to the full 16.5 L system capacity with John Deere approved coolant. Inspect the thermostat and water pump before returning to service.
Manual Section: Engine System RepairFrequently Asked Questions
What are the torque specs for engine bolts on John Deere 6D Series tractors?
The torque specifications for engine-related bolts on John Deere 6D Series tractors are as follows: Torsional Damper Cap Screws require 40 N·m (29 lb.-ft.), Engine-to-Mid-frame Mounting Cap Screws require 530 N·m (390 lb.-ft.), Front Support-to-Engine Cap Screws require 610 N·m (450 lb.-ft.), Engine-to-Front Support Cap Screws require 175 N·m (129 lb.-ft.), and DPF Support-to-Engine Mounting Cap Screws require 60 N·m (45 lb.-ft.).
How to reset the John Deere 6130D service interval timer?
The manual states that the current engine hours cannot be programmed into a new instrument cluster. When replacing the instrument cluster, it is recommended to record the current engine hours in the service records at the dealership and in the customer's operator manual, if available. Additionally, the current engine hours should be noted on the back of the new instrument cluster using a permanent marker.
How do you fix john Deere 6105D hydraulic hose kinking or exposed wire braid, implements won't respond?
Inspect every hose run for kinking, cuts, abrasion, blisters, or exposed wire braid. Replace immediately per the replacement criteria on page 28; do not wait until the next scheduled service. Use only John Deere approved assemblies. On reinstall, torque SCV hydraulic line fittings to 102 N·m (75 lb-ft) and cylinder hose fittings to 24 N·m (18 lb-ft).
How do you fix DPF warning light on, engine derates or shuts down mid-field despite recent service?
Remove the diesel exhaust filter carefully; it weighs 25 kg (55 lb.) and requires a second person or lift support as noted on page 120. Inspect for excess soot loading. On 6105D/6115D use RE568454; on 6130D/6140D use RE551147. Reinstall and torque mounting cap screws to 30 N·m (265 lb.-in.) per page 124. Confirm engine oil meets PLUS-50 II spec.
What do I get after purchasing this John Deere 6105D, 6115D, 6130D, 6140D?
Immediate download of the complete 666-page searchable Repair Manual. Access it on any device, from a laptop at your desk to a phone in the field.
Are there any print restrictions on this John Deere 6105D, 6115D, 6130D, 6140D?
None at all. The PDF is DRM-free. Print whatever sections you need to take out to the shop. Standard letter or A4 paper works.
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