Part of the John Deere Repair Manuals.
The travel motor is weeping oil and the crew is parked until you get it apart. Answering that is the 490-page John Deere 135G repair manual PDF, factory document TM14054X19, the Repair Manual written for this excavator. Repair procedures for the swing motor, travel motor and the rest of the machine fill the longest stretch of the book, every teardown carried through to its final torque figure. Exploded views break the track chain, idler, final drive and swing gear case down to the bushing, and torque charts cover metric and inch hardware from 3.6 N·m up to 2982 N·m. Refill the hydraulic oil tank with 60 L (15.9 gal) and the cooling system with 21 L (5.5 gal); solenoid valve cap screws pull 6 N·m (53 lb·in) at the manifold. Guessing at swing bearing hardware costs you a day. Bookmarked and text searchable, and the printed pages can sit on the bench and get greasy.
Complete the set for your 135G
- Parts Catalog: John Deere 135G Parts Manual
What's Inside This John Deere 135G Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 5-46 | Safety, Torque Values |
| Tracks | 47-84 | Track System |
| Axles, Differentials, and Suspension Systems | 85-106 | Travel Gear Case, Travel Motor and Park Brake |
| Engine | 107-118 | Removal and Installation |
| Engine Auxiliary System | 119-162 | Cooling Systems, External Exhaust Systems, External Fuel Supply Systems |
| Damper Drive (Flex Coupling) | 163-166 | Elements |
| Frame or Supporting Structure | 167-172 | Frame Installation, Chassis Weights |
| Operator's Station | 173-232 | Removal and Installation, Operator Enclosure, Seat and Seat Belt, Heating and Air Conditioning |
| Sheet Metal | 233-236 | Hood and Engine Side Shields |
| Blade (If Equipped) | 237-260 | Blades, Hydraulic System |
| Excavator | 261-418 | Buckets, Frames, Hydraulic System |
| Swing or Pivoting System | 419-464 | Mechanical Drive Elements, Hydraulic System |
| Dealer Fabricated Tools | 465-490 | Lift Bracket, Track Recoil Spring Tool, Travel Gear Case Nut Wrench, Center Joint Lifting Tool, Swing Gear Case Nut Spanner Wrench |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Metric Bolt and Cap Screw Torque Values | M6 Class 4.8 Hex Head 3.6 N·m (31.9 lb·in) to M36 Class 12.9 Flange Head 2982 N·m (2199 lb·ft) | p. 25 |
| Unified Inch Bolt and Cap Screw Torque Values | 1/4 SAE Grade 1 Hex Head 3.1 N·m (27.3 lb·in) to 1-1/2 SAE Grade 8 Flange Head 2962 N·m (2185 lb·ft) | p. 27 |
| Cooling System Capacity | 21 L (5.5 gal) | p. 124 |
| Hydraulic Oil Tank Capacity | 60 L (15.9 gal) | p. 124 |
| Solenoid Valve-to-Manifold Cap Screw Torque | 6 N·m (53 lb·in) | p. 316 |
| 135G Excavator Weight (approximate) | 15 400 kg | p. 49 |
| Track Roller Weight (approximate) | 22 kg | p. 49 |
| Roller-to-Frame Cap Screw Torque | 310 N·m | p. 49 |
| Grease Fitting Torque | 90 N·m | p. 49 |
| Track Adjuster and Recoil Spring Weight (approximate) | 60 kg | p. 77 |
| Cap Screw Torque (Sprocket) | 270 N·m | p. 72 |
| Front Idler Weight (approximate) | 82 kg | p. 74 |
