Part of the John Deere Repair Manuals.
This 408-page John Deere 200D, 200DLC Repair Manual (OEM #TM10079) walks you through every system on your excavator, from tracks and travel gearboxes to the swing bearing and boom hydraulics. You get a full torque values section covering metric and inch bolt specs plus O-ring boss fitting charts, exploded views for parts identification, and step-by-step procedures for pump, control valve, and travel motor work. Torque the O-ring boss straight fitting stud end nut to 39 N-m in aluminum housing, and set the pump regulator-to-housing cap screws to 49 N-m. No more flipping through a shop binder trying to find the right spanner wrench spec for the swing gearbox nut. This PDF carries bookmarks for every section and a real text layer, so you search by keyword, jump straight to the procedure, and get your 200D or 200DLC back to work instead of guessing.
What's Inside This Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 9-44 | Safety, Torque Values, Metric Bolt and Cap Screw Torque Values, Unified Inch Bolt and Cap Screw Torque Values, O-Ring Boss Fittings, O-Ring Face Seal Fittings |
| Tracks | 45-78 | Track Roller, Track Carrier Roller, Metal Face Seals, Track Shoe, Track Chain, Sprocket |
| Axles, Differentials and Suspension Systems | 79-112 | Travel Gearbox, Travel Motor and Park Brake, Counterbalance Valve, Crossover Relief Valve, Make-Up Check Valve, Travel Speed Selector Valve |
| Engine | 113-124 | Engine Remove and Install |
| Engine Auxiliary System | 125-158 | Radiator, Hydraulic Oil Cooler, Intercooler, Fuel Cooler, Cooling Package, Air Cleaner |
| Dampener Drive (Flex Coupling) | 159-162 | |
| Frame or Supporting Structure | 163-170 | Welding on Machine, Welding Repair of Major Structure, Counterweight |
| Operator's Station | 171-212 | Cab, Sliding Windows, Windowpanes, Seat, Seat Belt, Heating and Air Conditioning |
| Excavator | 213-340 | Buckets, Frames, Hydraulic System |
| Swing or Pivoting System | 341 | Mechanical Drive Elements, Hydraulic System |
| Dealer Fabricated Tools | 8 | DF1063 Lift Bracket, ST4920 Track Recoil Spring Disassembly and Assembly Tool, DFT1110 Spacer, DFT1130 Adapter, DFT1119 Pump Support, DFT1220 Swing Gearbox Nut Spanner Wrench |
Documents This Manual Refers To
The manufacturer cites these publications by number. We carry them:
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Torque for Straight Fitting or Special Nut | 8 N·m (6 lb-ft) | p. 32 |
| O-RING BOSS STRAIGHT OR ADJUSTABLE FITTING STUD END NUT WITH METRIC THREAD IN ALUMINUM HOUSING TORQUE VALUES | 39 N·m (29 lb-ft) | p. 32 |
| TORQUE CHART Straight Thread | 15 N·m (11 lb-ft) | p. 36 |
| Pump 1 (Front) and Pump 2 (Rear) Regulator-to-Pump Housing Cap Screw-Torque | 49 N•m 36 lb-ft | p. 259 |
| Plug-to-housing-Torque | 50 N•m 37 lb-ft | p. 268 |
| Pilot Shutoff Valve Housing-to-Cab Platform Cap Screw-Torque | 50 N•m 37 lb-ft | p. 269 |
| Metric Bolt and Cap Screw Torque (M6, Class 12.9, Lubricated) | 15.5 N•m (11.5 lb-ft) | p. 25 |
| Metric Bolt and Cap Screw Torque (M10, Class 12.9, Lubricated) | 75 N•m (55 lb-ft) | p. 25 |
| Metric Bolt and Cap Screw Torque (M16, Class 12.9, Lubricated) | 320 N•m (235 lb-ft) | p. 25 |
| Track Roller Oil Cavity Pressure | 110 ± 28 kPa (16 ± 4 psi) | p. 51 |
