John Deere 3033R 3038R 3039R 3045R 3046R Technical Repair Manual

Factory Technical Repair Manual TM130619 For John Deere 3000R Series Compact Utility Tractors. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, maintenance, inspection, repair, troubleshooting, tune-ups.

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Models

John Deere
3033R
3038R
3039R
3045R
3046R

Contents

General Information
A—Safety
B—General Reference
C—Technical Specific References
D—Fuel and Lubricants
E—Serial Number Locations
Engine Repair
—Engine
—Cooling System
Fuel, Air Intake, and Exhaust Repair
—Fuel
—Air Intake
—Exhaust
Electrical Repair
—Connectors
—Battery, Starter and Alternator
—Electrical System Components
Drive Train and Transmission Repair
—Separation
—Power Train
—Mechanical Front Wheel Drive
—Differential
—PTO
Steering and Brake Repair
—Steering
—Brake
Hydraulics Repair
—Hydraulic Pump and Filter
—Rockshaft
—Range Control and Three Point Hitch
—Selective Control Valves
—Hydraulic Lines
Miscellaneous Repair
—Hood and Side Panels
—Fenders
—Wheels
Cab/Open Operator’s Station Repair
—Seat and Support
—Control Console
—RollGuard
—Cab Components
—Open Operator Station Components
—Heating
—Air Conditioning
—Temperature Control, Belts, and Blower Motor
Diagnostic Trouble Codes
—General References
ICC—Instrument Cluster Control (ICC)
Diagnostic Trouble Codes
ECU—Engine Control Unit (ECU) Diagnostic Trouble Codes
PTH—Power Train Hydrostatic (PTH) Control Unit Diagnostic Trouble Codes
SCV—Selective Control Valve (SCV) Control Unit Diagnostic Trouble Codes
Observable Symptoms and System Diagnostics
—General References
—Engine System Diagnostics
—Fuel, Air Intake, Exhaust, and Cooling System Diagnostics
—Electrical System Diagnostics
—Electronic Control Unit System Diagnostics
—Drive Systems and Transmission System Diagnostics
—Steering and Brakes System Diagnostics
—Hydraulic System Diagnostics
—Cab/Open Operator’s Station System Diagnostics
Engine Operation, Test, and Adjustments
—References
—Calibrations, Preliminary Checks and Operational Checks
—Theory of Operation
—Tests and Adjustments
*Fuel, Air Intake, Exhaust, and Cooling Operation, Test, and Adjustments
—General References
—Calibrations, Preliminary Checks and Operational Checks
—Theory of Operation
—Component and Connector Information
—Tests and Adjustments
Section A—Electrical General and Theory of Operation
—General References
A—Key Switch, Starter, and Alternator Theory of Operation
D—Control Module, Headlights, Signal, and Warning Lights Theory of Operation
H—Diverter Theory of Operation
K—Air Conditioning Theory of Operation
M—Wiper and Washer Theory of Operation
Q—Seat Switch, PTO, and Speed Sensor Theory of Operation
Section B—Electrical Schematics
—General References
AA—Starting and Charging—With ECU (SEA)
AB—Starting and Charging—Without ECU (SEB)
BA—Lighting—Without License Light (SEA)
BB—Lighting—With License Light (SEB)
BC—Brake Switch, Horn, and Rear Trailer Connector (SEC)
BD—Cab Lighting—Without License Light (SED)
BE—Cab Light—With License Light (SEE)
CA—Instrument Control Cluster (ICC) (SE)
DA—Engine Control Unit (ECU) (SE)
EA—Transmission Control Unit (TCU) (SE)
FA—Kits (SE)
HA—Cab (SE)
JA—Selective Control Valve (SCV) Controller (SE)
Section C—Electrical Components and Connectors
—General References
AA—Starting and Charging—With ECU (SEA)
AB—Starting and Charging—Without ECU (SEB)
BA—Lighting—Without License Light (SEA)
BB—Lighting—With License Light (SEB)
BC—Brake Switch, Horn, and Rear Trailer
Connector (SEC)
BD—Cab Lighting—Without License Light (SED)
BE—Cab Lighting—With License Light (SEE)
CA—Instrument Control Cluster (ICC) (SE)
DA—Engine Control Unit (ECU) (SE)
EA—Transmission Control Unit (TCU) (SE)
FA—Kits (SE)
HA—Cab (SE)
J—EH Selective Control Valve (SCV) (SE)
TA—Fuses and Relays
UA—Ground Points
VA—Interconnects
WA—Wiring Harnesses—NA
WB—Wiring Harnesses—EEC
Section D—Electrical Tests and Adjustments
—General References
—Tests and Adjustments
Electronic Control Units
—General References
—Calibrations, Preliminary Checks and Operational Checks
—Theory of Operation
—Component and Connector Information
—Test and Adjustments
ICC—Instrument Cluster Control (ICC)
ECU—Engine Control Unit (ECU)
PTH—Power Train Hydrostatic (PTH)
Drive System and Transmission Operation, Test, and Adjustments
—General References
A—Calibrations, Preliminary Checks and Operational Checks
A—Theory of Operation
A—Schematics
A—Drive Systems and Transmission Component and Connector Information
A—Tests and Adjustments
Steering and Brakes Operation, Test, and Adjustments
—General References
A—Calibrations, Preliminary Checks and Operational Chedks—Steering
B—Calibrations, Preliminary Checks and Operational Checks—Brakes
A—Theory of Operation—Steering
B—Theory of Operation—Brakes
A—Schematics—Steering
A—Component and Connector Information—Steering
B—Component and Connector Information—Brakes
A—Tests and Adjustments—Steering
B—Tests and Adjustments—Brakes
Hydraulics Operation, Test, and Adjustments
—General References
—Calibrations, Preliminary Checks and Operational Checks
—Theory of Operation
—Hydraulic Schematics
—Component and Connector Information
—Tests and Adjustments
Cab/Open Operators
Station Operation, Test, and Adjustments
—General References
—Calibrations, Preliminary Checks and Operational Checks
—Theory of Operation
—Schematics
—Component and Connector Information
—Tests and Adjustments
Service Tools
A—General References
C—Dealer Fabricated and Service Tools