Part of the John Deere Repair Manuals.
This 416-page John Deere 650J Technical Manual (OEM #TM2258) also covers the 450J and 550J Crawler Dozer line, giving you factory teardown and rebuild procedures for tracks, axles, transmission, and the main hydraulic system in one place. Open it to torque tables covering everything from the 3/8-24 UNF straight fitting up to the carrier roller retainer plate cap screws, plus SERVICE ADVISOR computer connection steps for clearing hydraulic test alerts on your machine. Torque the straight fitting nut to 8 N-m and the carrier roller retainer cap screws to 47 N-m, and replace hydraulic hoses the moment you spot a leak rather than waiting for a blowout. No more flipping through a stack of loose photocopies while your dozer sits idle in the yard. Bookmarked by section, so you tap straight to Tracks, Transmission, or Bulldozer without hunting through 416 pages, and it opens on your phone right at the machine.
What's Inside This John Deere 450J, 550J, 650J Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information | 7-40 | Safety, Torque Value Metric Bolt and Cap Screw, O-Ring Boss Fittings, Flat Face O-Ring Seal Fittings, Metric 24 O-Ring Seal Din 20078 |
| Tracks | 41-94 | Rock Guards and Chain Guides, Carrier Roller, Metal Face Seals Inspection, Track Roller, Sealed Track Chain, Front Idler |
| Axles and Suspension Systems | 95-112 | Drive Axle Housing and Support, Final Drive Remove and Install, Axle Shaft, Bearings, And Reduction Gear, Final Drive Disassemble and Assemble |
| Transmission | 113-192 | Hydrostatic Pump, Hydrostatic Motor, Transmission Control Lever (Tcl), Hydrostatic Charge Pump, Pump Displacement Control Valve (Pdcv), Hydrostatic Filter |
| Engine | 193-202 | Removal and Installation |
| Engine Auxiliary Systems | 203-232 | Cold Weather Starting Aids, Radiator and Fan Shroud, Engine Speed Control, Intake System, External Exhaust System, Mounting Frame |
| Dampener Drive | 233-236 | Elements |
| Park Brake | 237-252 | Park Brake Valve, Park Lock Linkage, Park Brake Valve Disassemble, Park Brake Disassemble |
| Operator's Station | 253-318 | Cab or ROPS, Slide Glass, Stationary Glass, Standard Seat, R134a Refrigerant, Compressor |
| Sheet Metal and Styling | 319-330 | Hood, Engine Enclosure, Hood Support, Engine Side Shields, Grille, Grille Housing |
| Main Hydraulic System | 331-348 | Hydraulic Pump, Hydraulic Reservoir, Hydraulic Charge Filter, Hydraulic Pump Disassemble, Hydraulic Reservoir Cleanout Cover, Hydraulic Charge Filter Disassemble |
| Bulldozer | 349-388 | Blades, Blade Ball and Socket, Hydraulic Control Lever Linkage, Dozer C-Frame, Hydraulic Control Valve, Cylinders |
| Dealer Fabricated Tools | 389-416 | DF1041 Track Nut Removal Tool, DF1063 Final Drive Lift Bracket, DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool, DFT1119 Pump Support, DFT1130 Adapter |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Torque for Straight Fitting or Special Nut (3/8-24 UNF) | 8 N-m (6 lb-ft) | p. 22 |
| Carrier Roller Retainer Plate Cap Screws-Torque | 47 N·m (35 lb-ft) | p. 47 |
| Carrier Roller Cover Cap Screws-Torque | 47 N-m (35 lb-ft) | p. 47 |
| 450J and 550J Bushing Protection-Distance | 1.63–2.13 mm (0.064–0.084 in.) | p. 73 |
| 650J Bushing Protection-Distance | 1.45–1.96 mm (0.057–0.077 in.) | p. 73 |
| Hydrostatic Filter Plug—Torque | 11 N·m 97 lb-in. | p. 189 |
John Deere 450J, 550J, 650J Common Problems This Manual Covers
John Deere 450J hydraulic oil temperature exceeds safe limits code 001638.00 during heavy pushing
Drain the hydraulic fluid and inspect the filter base for restrictions. Fill the reservoir to the required 32 L (8.5 gal) capacity as shown on page 333. Clean the cooler lines. Replace the main hydraulic filter and test run.
Manual Section: Main Hydraulic System p. 333Tracks, rollers, and sprockets wear out rapidly and click loudly under heavy stumping fields
Inspect the track chain and bottom rollers for abnormal wear. Replace the damaged carrier rollers and torque the retainer plate cap screws to 47 N·m (35 lb-ft) per page 47. Verify track tension is correct and adjust the recoil spring.
Manual Section: Track System Repair and Adjustment p. 47Transmission oil filter restricted code 003359.31 triggers alongside noticeable power loss and gear slippage
Remove the hydrostatic filter and inspect for severe metal contamination. Install a new element and torque the filter plug to 11 N·m (97 lb-in.) using the procedure on page 189. Check the charge pump pressure to verify adequate flow.
Manual Section: Section 03 p. 189Hydraulic hoses leak fluid under the cab floorboards during counter rotate tests or heavy load
Check the fitting connections at the valve block. Replace any damaged lines immediately if they begin to leak as instructed on page 12. Torque the 3/8-24 UNF O-ring boss fittings to exactly 8 Nm following the chart on page 22.
Manual Section: General Information p. 22Frequently Asked Questions
What are the torque specs for John Deere 550J track roller mounting bolts?
The Roller Bracket-to-Track Frame Cap Screws (B) for the track roller should be tightened to 203 N·m (150 lb-ft). This specification is found in the "Track Roller Remove and Install" procedure. p. 49
What are the replacement specifications for Track idler and adjuster?
For the front idler, the maximum allowable height of the flange for rebuilding wear surface is when it is "100% worn". For the track tension adjuster, the scraper seal (13) and yoke seal (12) should be removed and discarded, implying replacement during service. p. 76
What is the specified torque for an M10, Class 8.8/9.8 metric bolt and cap screw when lubricated?
For an M10, Class 8.8/9.8 metric bolt and cap screw, the lubricated torque value is 43 N·m (32 lb-ft). This is part of the general metric bolt and cap screw torque values. p. 19
What is the specified torque for a 3/8 inch, Grade 5 unified inch bolt and cap screw when lubricated?
For a 3/8 inch, Grade 5 unified inch bolt and cap screw, the lubricated torque value is 35 N·m (26 lb-ft). This is part of the general unified inch bolt and cap screw torque values. p. 21
What is the torque specification for the cap screws mounting the hydrostatic pump to the flywheel housing plate?
The cap screws for mounting the hydrostatic pump to the flywheel housing plate should be tightened to 150 N·m (115 lb-ft). This is specified during the hydrostatic pump removal and installation procedure. p. 120
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