Part of the John Deere Repair Manuals.
This is the Diagnostic and Tests technical manual for John Deere 5220, 5320, 5420 and 5520 utility tractors, 2001-2007. It is the book you reach for before you pull anything apart: symptom-based operational checkout, engine test and adjust specs (slow idle 825 rpm, fast idle 2625 rpm), full electrical wiring schematics for every cab and open-station configuration, hydraulic schematics with and without SCVs, plus theory of operation for the CollarShift, SyncShuttle and PowrReverser transmissions. Component location drawings tell you where the sensor or switch actually sits on the tractor. It pairs with the separate Repair manual (TM2048), which covers teardown and rebuild. Printable, searchable PDF, delivered instantly.
Complete the set for your 5220-5520
- Repair Manual: John Deere Alternators and Starter Motors Component Technical Manual (CTM77)
- Repair Manual: John Deere 5520, 5420, 5320, 5220 Technical Manual
- Repair Manual: John Deere 5105, 5205 Technical Manual (incl. Wiring)
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| Safety and General Information | 4-43 | Safety and General References, Diagnostic Approach |
| Operational Checkout Procedures | 44-107 | Symptom-Based Operational Checks, Dealer Diagnostic Sequence |
| Engine Operation, Tests and Adjustments | 108-135 | Engine Tests and Idle Speeds, Dynamometer and Performance Diagnosis |
| Electrical System Diagnosis | 136-486 | Component Location, Theory of Operation, Circuit Diagnosis and Tests |
| Wiring Schematics | 487-541 | Full Electrical Schematics per Configuration, Straddle Mount, Open Station and Cab |
| Power Train and Transmissions | 542-715 | CollarShift and SyncShuttle Transmission, PowrReverser Theory and Tests, CS/SS Diagnosis |
| Steering and Brakes | 716-769 | Steering and Brake Operation, Tests and Adjustments, Diagnosis |
| Hydraulic System Tests | 770-903 | Hydraulic Tests with and Without SCV, Rockshaft Adjustments, Pressure Diagnosis |
| Hydraulic Schematics | 904-992 | Hydraulic Circuit Schematics, System Flow Diagrams |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Engine Slow Idle Speed | 825 ± 25 rpm | p. 6 |
| Engine Fast Idle Speed | 2625 ± 25 rpm | p. 6 |
| A/C Low Pressure Switch Closed Pressure | 300-400 kPa (3-4 bar) (45-60 psi) | p. 20 |
| PTO Engagement Warning Horn Duration | 8-9 seconds | p. 29 |
| Rockshaft Rate-of-Drop Minimum Adjustment | 2 seconds | p. 37 |
| A/C Minimum Temperature Difference (Ambient Below 24°C (75°F)) | 12°C (20°F) | p. 42 |
| A/C Minimum Temperature Difference (Ambient Between 24-32°C (75-90°F)) | 14°C (25°F) | p. 42 |
| A/C Minimum Temperature Difference (Ambient Above 32°C (90°F)) | 16°C (30°F) | p. 42 |
| Engine Oil Pressure Indicator Activation Threshold | 100 kPa (1.0 bar) (15 psi) | p. 58 |
