Part of the John Deere Repair Manuals.
Searching for a John Deere 5520 technical manual pdf with real factory data? This 910-page OEM document (TM2048) puts the full repair picture for the 5220, 5320, 5420, and 5520 tractor family in your hands: engine, fuel injection, power train, hydraulics, electrical, steering, brakes, and operator station. Inside: full torque tables for metric and inch fasteners, ground speed charts for Collar Shift, SyncShuttle, and PowrReverser transmissions including creeper variants, and a massive power train section that walks through clutch, differential, and MFWD rebuilds. You also get injection pump service, steering cylinder procedures, brake valve specs, and complete cab and Roll-Gard repair. The 5220 puts out 40 kW (53 hp); the 5520 tops it at 66 kW (89 hp), with hitch lift capacity at 1530 kg (3374 lb) across all models. Every hour it sits costs money. Download once; bookmarks take you straight to the right section.
Complete the set for your 5220, 5320, 5420…
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| Introduction | 2 | |
| General Information | 5-82 | Safety (Machine Specifications 5220 and 5320, Machine Specifications 5420 and 5520, Collar Shift and SyncShuttle Transmission Ground Speed Estimates, Collar Shift and SyncShuttle Creeper Transmissions Ground Speed Estimates, PowrReverser Transmission Ground Speed Estimates, PowrReverser Creeper Transmissions Ground Speed Estimates, Correction Factors for Other Tire Sizes, Machine Dimensions, Repair Specifications, Service Recommendations for O-Ring Boss Fittings, Service Recommendations for Flat Face O-Ring Seal Fittings, Metric Cap Screw Torque Values, Grade 7, Metric Bolt and Cap Screw Torque Values, Unified Inch Bolt and Cap Screw Torque Values, Abbreviations) |
| Engine Repair | 83-132 | Engine, Cooling System, Engine Water Pump, Radiator, Thermostat, Belt Tensioner |
| Fuel and Air Repair | 133-164 | Fuel System, Injection Pump, Fuel Tank, Fuel Filter, Air Intake System, Speed Control Linkage |
| Electrical Repair | 165-218 | Battery, Starter, Alternator, Electrical System Components, Wiring Harness, Instrument Panel |
| Power Train Repair | 219-532 | Clutch Housing, Clutch Assembly, PowrReverser Transmission, CollarShift/SyncShuttle Transmission, Differential, Mechanical Front Wheel Drive |
| Steering and Brake Repair | 533-586 | Steering Column, Steering Valve, Steering Cylinder, Tie Rod Assembly, Brake Valve, Brakes |
| Hydraulic Repair | 587-704 | |
| Miscellaneous Repair | 705-738 | |
| Operator Station Repair | 739-898 | Seat and Support, Control Console and Panel, Roll-Gard, Cab Components, Air Conditioning System, Heating System |
Documents This Manual Refers To
The manufacturer cites these publications by number. We carry them:
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| 5220 | ||
| Engine Horsepower, 5220 | 40 kW (53 hp) | p. 19 |
| 5520 | ||
| Engine Horsepower, 5520 | 66 kW (89 hp) | p. 26 |
| All Models | ||
| Hitch Lift Capacity at 610 mm | 1530 kg (3374 lb) | p. 20 |
| Engine-to-Clutch Housing Cap Screw Torque | 260 N•m (192 lb-ft) | p. 41 |
| Belt Tensioner Tension | 18—22 N•m (13—16 lb-ft) | p. 41 |
| Differential Drive Shaft Nut Torque | 269 N•m (198 lb-ft) | p. 44 |
| MFWD Axle-to-Frame Cap Screw Torque | 650 N•m (479 lb-ft) | p. 45 |
| MFWD Front Wheel Nut Torque | 300 N•m (220 lb-ft) | p. 45 |
| 5220, 5320 | ||
| Cooling System Capacity (5220, 5320) | 9.5 L (10 qt) | p. 21 |
| 5420, 5520 | ||
| Cooling System Capacity (5420, 5520) | 10.8 L (11.4 qt) | p. 26 |
| CollarShift/SyncShuttle Transmissions | ||
| PTO Clutch Disk Thickness | 7.6—6.6 mm (0.300—0.260 in.) | p. 42 |
