Part of the John Deere Repair Manuals.
This is the shop-floor repair manual for the 2012-2016 John Deere 9R articulated tractors: 9360R, 9410R, 9460R, 9510R and 9560R, with both the PowerTech 9.0 L and 13.5 L engines. It is a teardown and rebuild book, not a diagnostic one: engine removal, fuel and cooling service, the 18-speed Power Shift and the Mechanical Shift transmission down to clutch packs and wear limits, single and double reduction axles, steering, brakes, hydraulics, the cab, and the hinge and gudgeon articulation joint that makes these tractors what they are. Torques, pressures, spring lengths and reusability limits are printed where you need them. The wiring group covers harness routing and replacement for every option and region.
What's Inside This John Deere 9R Series (9360R-9560R) Repair Manual
| System | Pages | Key Topics |
|---|---|---|
| General Information (Section 10) | 9-79 | Safety and General Information: Dealer Predelivery, Specifications and General References |
| Engine (Section 20) | 80-105 | Engine Removal and Installation for Both the 9.0 L and 13.5 L Engines, Mounts, Dampers and Drive Couplers |
| Fuel and Cooling Systems (Section 30) | 106-297 | Fuel and Cooling Systems: Tanks, Filters, Pumps, Air Intake, Turbocharger Plumbing, Radiator, Thermostats, Deaeration and Oil Coolers |
| Electrical (Section 40) | 298-598 | Electrical: Starting and Charging, Batteries, Wiring Harness Routings for Every Option (by Region NA/Eur, By Engine 9L / 13.5L / PowerTech, By Transmission MST/PST, By Axle, Plus AutoTrac, JDLink, Autoload and Cab Harnesses) |
| Speed Power Shift Transmission (Section 50) | 599-650 | 18-Speed Power Shift Transmission (PST) Service |
| Mechanical Shift Transmission (MST) (Section 55) | 651-887 | Mechanical Shift Transmission (MST): Control Valve, Pumps, Clutch Packs, Brake Pistons and Wear Limits |
| Drive Systems (Section 56) | 888-952 | Drive Systems: Drive Shafts, PTO and Differential Drive |
| Single Reduction Axles (Section 57) | 953-1069 | Single Reduction Axles: Housings, Planetaries and Wheel Ends |
| Double Reduction Axles (Section 58) | 1070-1184 | Double Reduction Axles: Housings, Planetaries and Wheel Ends |
| Steering and Brakes (Section 60) | 1185-1285 | Steering and Brakes: Steering Valve and Column, Priority Valve, Steering Enable Spool and Solenoids, AutoTrac Valve, Brakes |
| Hydraulics (Section 70) | 1286-1423 | Hydraulics: Hydraulic and Axle Pumps, Pump Controller, Reservoir, Valves and Plumbing |
| Miscellaneous (Section 80) | 1424-1471 | Miscellaneous Service Information |
| Operator Station (Section 90) | 1472-1669 | Operator Station: Cab, Seat, Armrest Controls, HVAC and Roof |
| Hinge and Gudgeon (Section 95) | 1670-1731 | Hinge and Gudgeon: the Articulation Joint of the Tractor, Bearings and Pins |
| Dealer Tools (Section 99) | 1732-1817 | Dealer-Fabricated Tools and Tap-Out Harnesses |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| 9.0 L engine | ||
| Engine mount-to-frame cap screw torque | 325 N.m (240 lb-ft) | p. 81 |
| 13.5 L engine | ||
| Engine mount-to-frame cap screw torque | 325 N.m (240 lb-ft) | p. 101 |
| Engine lift bracket cap screw torque | 90 N.m (66 lb-ft) | p. 98 |
| Damper-to-flywheel cap screw torque | 101 N.m (75 lb-ft) | p. 101 |
| MST transmission | ||
| Clutch plate thickness (wear limit) | 6.87 - 7.13 mm (0.270 - 0.280 in.), flatness 0.3 mm (0.012 in.) | p. 795 |
| Brake piston clutch plate thickness | 4.70 - 4.86 mm (0.185 - 0.191 in.) | p. 760 |
| Pressure regulating valve spring | free length 126 mm (4.96 in.), test length 100 mm | p. 716 |
| Pump idler gear shaft OD (wear check) | 19.46 mm (0.766 in.) | p. 726 |
| All models | ||
| Steering enable spool valve spring | free length 44.45 mm (1.75 in.), test length 37 mm | p. 1216 |
| Steering enable solenoid torque | 52 N.m (38 lb-ft) | p. 1216 |
| Load sense blocking valve torque | 40 N.m (30 lb-ft) | p. 1217 |
| Priority valve mounting cap screw torque | 125 N.m (92 lb-ft) | p. 1220 |
| AutoTrac valve mounting cap screw torque | 35 N.m (26 lb-ft) | p. 1214 |
| Steering wheel nut torque | 30 N.m (22 lb-ft) | p. 1185 |
| Steering valve body cap screw initial torque | 24 N.m (212 lb-in.) | p. 1212 |
| Hydraulic pump-to-pump mounting cap screw torque | 125 N.m (92 lb-ft) | p. 1286 |
| Hydraulic pump-to-transmission cap screw torque | 125 N.m (92 lb-ft) | p. 1287 |
| Pump controller-to-hydraulic pump socket head screw torque | 14 N.m (120 lb-in.) | p. 1319 |
| Hydraulic reservoir retaining cap screw torque | 90 N.m (66 lb-ft) | p. 1298 |
| Starting motor current draw | 450 A at 11.1 V | p. 482 |
| Radiator pressure test | 90 kPa (0.9 bar) (13 psi) | p. 161 |
| Deaeration cap pressure test | 103 kPa (1.03 bar) (15 psi) | p. 162 |
| Oil cooler leak test air pressure | 700 - 1000 kPa (7 - 10 bar) (100 - 150 psi) | p. 267 |
| Fuel tank support-to-frame cap screw torque | 128 N.m (95 lb-ft) | p. 106 |
| Air intake flange clamp / coupling hose clamp torque | 20 N.m (178 lb-in.) / 10 N.m (88 lb-in.) | p. 114 |
| Thermostat cover cap screw torque | 73 N.m (54 lb-ft) | p. 135 |
