John Deere 9540i 9560i 9580i 9640i 9660i 9680i and 9780i CTS Repair Manual [Combines]

Factory Technical Repair Manual For John Deere 9000i Series Combines / Hillmaster Combines. Tons of illustrations, instructions, diagrams for step by step remove and install, assembly and disassembly, service, maintenance, inspection, repair, troubleshooting, tune-ups.

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Models

9540i, 9560i, 9580i, 9640i, 9660i, 9680i and 9780i CTS including Hillmaster Combines

Contents

SECTION —General
—Safety
—Specifications
—Fuels and Lubricants
SECTION —Engine
—Remove and Install Engine
—Lower Engine Repair
—Cooling System
SECTION —Fuel and Air System
—Air Intake System
—Diesel Fuel System
SECTION —Electrical System
—Harness and Connector Repair
—Wiring Harness Routing
—Fuses, Circuit Breakers and Relays
—Lighting
—Operator’s Station
—Sensors and Switches
—Wiper
—Alternator
—Starting Motor
—GREENSTAR Components
SECTION —Power Train Repair
—Transmission and Differential
—Final Drive
—Hydrostatic System
—Cam Lobe Motor
—HILLMASTER II
SECTION —Power Steering and Brakes
—Steering
—Brakes
—Trailer Hitch
SECTION —Hydraulic Repair
—Hydraulic Reservoir
—Hydraulic Pumps
—Hydraulic Valves
—Hydraulic Cylinders
—HILLMASTER II Hydraulic Cylinder
—Motors
—Accumulators
SECTION —Separator Shell
—Gull Wing Doors
—Rear Hood WTS
—Rear Hood CTS
SECTION —Operator’s Station Repair
—Air Conditioning System (Ra)
—System Components
—Cab
SECTION —Feeder House Repair
—Conveyor
—Top Shaft and Slip Clutch
—Feeder House Drives and Reverser Gear Case
—HEADERTRAK Tilt Cylinder and Frame
—HILLMASTER II Tilt Cylinder and Frame
SECTION —Separator WTS
—Separator Repair
—Cylinder Drives
—Straw Walkers and Crankshafts
—Straw Chopper and Chaff Spreader
—Shoe Supply Augers, Cleaning Fan and Chaffer and Sieve Frame
—Tailings Elevator and Augers
—Primary Countershaft Gear Case
—Header Electromagnetic Clutch
SECTION —Separator CTS
—Beaters
—Engine Gearbox to Module Drives
—Tine Separator Module
—Tine Separator Gearboxes
—Shoe Supply Augers, Chaffer and Sieve Frame
—Straw Chopper
SECTION —Grain Tank and Unloading System
—Grain Tank Cross Augers
—Unloading Auger System Drives
—Vertical Unloading Auger and Lower Gear Case
—Horizontal Unloading Auger and Gear Case
—Clean Grain Elevator and Loading Auger Gear Case
—Grain Tank and Extensions
SECTION —Engine Gear Case and Control Valve Repair
—Engine Gear Case and Valve
SECTION —Dealer Fabricated Tools
—Dealer Fabricated Tools