Part of the John Deere Repair Manuals.
All 360 pages of this John Deere JD544 Technical Manual PDF (OEM #TM-1002) are aimed at one job: putting your JD544 or JD544-A Loader back to factory spec, from the basic engine to the 9305 Backhoe. Inside: factory wiring diagrams for the charging and starting circuits, hydraulic schematics tracing flow from reservoir through pump, control valve, and cylinders, and a thick run of exploded views covering the transmission, axles, and differentials. You also get full diagnosis sections for the engine, fuel system, power steering, and brakes. Pump-to-transmission cap screws go to 85 ft-lbs; cover-attaching screws take 55 ft-lbs; the fuel tank holds 40 gallons and the cooling system takes 7-1/2. Your loader is down and the forum threads don't agree. This bookmarked PDF opens on any device; jump to the right system and get wrenching.
What's Inside This Manual
| System | Pages | Key Topics |
|---|---|---|
| General | 7-32 | Specifications, Predelivery, Delivery, And After-Sales Services, Tune-Up and Adjustment |
| Engine | 33-74 | Diagnosis, Basic Engine, Engine Lubrication, Speed Control Linkage, Engine Cooling, Specifications and Special Tools |
| Fuel System | 75-100 | Tank, Filters, And Transfer Pump, Air Intake System, Fuel Injection Pumps |
| Electrical System | 101-156 | Wiring Diagrams, Charging System, Starting Circuit, Gauges and Switches |
| Power Train | 157-230 | Damper and Drive Shafts, Transmission Assembly, Disconnect Output Shaft, Axle Assemblies, Differentials |
| Power Steering and Brake Systems | 231-280 | General Information, Testing, And Diagnosis, Steering System, Brake System |
| Hydraulic System | 281-338 | General Information, Testing, And Diagnosis, Reservoir and Filters, Hydraulic Pump, Control Valve, Cylinders |
| Miscellaneous Components | 339-354 | Frames, Buckets, Drott 4-In-1 Buckets, Backhoe, Specifications and Special Tools |
Quick Reference Specifications
| Specification | Value | Page |
|---|---|---|
| Cover-attaching cap screws | 55 ft-lbs | p. 301 |
| Pump-to-transmission cap screws | 85 ft-lbs | p. 301 |
| Battery Voltage | 12 volts | p. 7 |
| Fuel Tank Capacity | 40 gal. | p. 8 |
| Cooling System Capacity | 7-1/2 gal. | p. 8 |
| Engine Crankcase Oil Capacity | 12 qt. | p. 8 |
